Development and launch of technology for the production of high-coded cast iron castings for the automotive industry using the 4.0 INDUSTRY method. (Q78346): Difference between revisions
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(Removed claim: summary (P836): The project focuses on the development of new technology for producing high-coded solutions for the automotive industry with the method of casting into forms of bentonite, supported by dedicated IT tools, video systems, 3D scanning techniques and the robotic sound grinding system.The purpose of the project is to replace the classic unit processes for the production of cast iron processes using tools from the approach of INDUSTRY 4.0.The projec...) |
(Created claim: summary (P836): The subject of the project is the development of a new technology for producing high-accurate details for the automotive industry, a method of casting for bentonite forms, supported by the use of dedicated IT tools, video system, 3D scanning techniques and robotic hybrid grinding system. The aim of the project is to replace the classic individual processes of cast casts by processes using INDUSTRY 4.0 tools. The project will carry out 3 stages o...) |
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The subject of the project is the development of a new technology for producing high-accurate details for the automotive industry, a method of casting for bentonite forms, supported by the use of dedicated IT tools, video system, 3D scanning techniques and robotic hybrid grinding system. The aim of the project is to replace the classic individual processes of cast casts by processes using INDUSTRY 4.0 tools. The project will carry out 3 stages of industrial research, 5 stages of development and 1 stage of pre-implementation work. As part of the tasks, the following will be developed: — method of using 3D scanning as support for numerical modelling, creation and control of consumption of foundry tools and quality control of castings, – intelligent video system to eliminate defective forms from a technological sequence, – a mass processing station enabling the production of bentonite masses with established, modified performance parameters, using real-time acquisition and analysis systems, and recovering raw material at about 95 %, – casting system from pouring, transporting and receiving operations. The development of dedicated procedures and solutions based on INDUSTRY 4.0 methodology will significantly reduce the execution time and increase the reliability of individual stages of production, thereby minimising the number of deficiencies. Reference number of the aid programme: SA.41471(2015/X) Purpose of public aid: Article: 25 EC Regulation No 651/2014 of 17 June 2014 declaring certain types of aid compatible with the internal market in the application of Articles 107 and 108 of the Treaty (OJ L. I'm sorry. EU L 187/1 of 26.06.2014). (English) | |||||||||||||||
| Property / summary: The subject of the project is the development of a new technology for producing high-accurate details for the automotive industry, a method of casting for bentonite forms, supported by the use of dedicated IT tools, video system, 3D scanning techniques and robotic hybrid grinding system. The aim of the project is to replace the classic individual processes of cast casts by processes using INDUSTRY 4.0 tools. The project will carry out 3 stages of industrial research, 5 stages of development and 1 stage of pre-implementation work. As part of the tasks, the following will be developed: — method of using 3D scanning as support for numerical modelling, creation and control of consumption of foundry tools and quality control of castings, – intelligent video system to eliminate defective forms from a technological sequence, – a mass processing station enabling the production of bentonite masses with established, modified performance parameters, using real-time acquisition and analysis systems, and recovering raw material at about 95 %, – casting system from pouring, transporting and receiving operations. The development of dedicated procedures and solutions based on INDUSTRY 4.0 methodology will significantly reduce the execution time and increase the reliability of individual stages of production, thereby minimising the number of deficiencies. Reference number of the aid programme: SA.41471(2015/X) Purpose of public aid: Article: 25 EC Regulation No 651/2014 of 17 June 2014 declaring certain types of aid compatible with the internal market in the application of Articles 107 and 108 of the Treaty (OJ L. I'm sorry. EU L 187/1 of 26.06.2014). (English) / rank | |||||||||||||||
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| Property / summary: The subject of the project is the development of a new technology for producing high-accurate details for the automotive industry, a method of casting for bentonite forms, supported by the use of dedicated IT tools, video system, 3D scanning techniques and robotic hybrid grinding system. The aim of the project is to replace the classic individual processes of cast casts by processes using INDUSTRY 4.0 tools. The project will carry out 3 stages of industrial research, 5 stages of development and 1 stage of pre-implementation work. As part of the tasks, the following will be developed: — method of using 3D scanning as support for numerical modelling, creation and control of consumption of foundry tools and quality control of castings, – intelligent video system to eliminate defective forms from a technological sequence, – a mass processing station enabling the production of bentonite masses with established, modified performance parameters, using real-time acquisition and analysis systems, and recovering raw material at about 95 %, – casting system from pouring, transporting and receiving operations. The development of dedicated procedures and solutions based on INDUSTRY 4.0 methodology will significantly reduce the execution time and increase the reliability of individual stages of production, thereby minimising the number of deficiencies. Reference number of the aid programme: SA.41471(2015/X) Purpose of public aid: Article: 25 EC Regulation No 651/2014 of 17 June 2014 declaring certain types of aid compatible with the internal market in the application of Articles 107 and 108 of the Treaty (OJ L. I'm sorry. EU L 187/1 of 26.06.2014). (English) / qualifier | |||||||||||||||
point in time: 14 October 2020
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Revision as of 12:09, 14 October 2020
Project in Poland financed by DG Regio
| Language | Label | Description | Also known as |
|---|---|---|---|
| English | Development and launch of technology for the production of high-coded cast iron castings for the automotive industry using the 4.0 INDUSTRY method. |
Project in Poland financed by DG Regio |
Statements
10,775,470.0 zloty
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26,190,990.98 zloty
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41.14 percent
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3 April 2018
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31 March 2021
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ODLEWNIA KUTNO SP. Z O.O.
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52°13'19.2"N, 19°23'15.4"E
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Przedmiotem projektu jest opracowanie nowej technologii wytwarzania wysokodokładnych detali dla przemysłu motoryzacyjnego, metodą odlewania do form bentonitowych, wspartej zastosowaniem dedykowanych narzędzi informatycznych, systemu wizyjnego, technik skanowania 3D oraz zrobotyzowanego, hybrydowego systemu szlifierskiego. Celem projektu jest zastąpienie klasycznych procesów jednostkowych wytwarzania odlewów żeliwnych procesami wykorzystującymi narzędzia z zakresu podejścia INDUSTRY 4.0. W projekcie zrealizowane zostaną 3 etapy badań przemysłowych, 5 etapów prac rozwojowych oraz 1 etap prac przedwdrożeniowych. W ramach zadań opracowane zostaną: - metodyka wykorzystania skanowania 3D jako wsparcia dla modelowania numerycznego, tworzenia i kontroli zużycia oprzyrządowania odlewniczego oraz kontroli jakości odlewów, - inteligentny system wizyjny do eliminacji wadliwych form z ciągu technologicznego, - stacja przerobu mas umożliwiająca wytwarzanie masy bentonitowej o założonych, zmodyfikowanych parametrach z wykorzystaniem systemów akwizycji i analizy danych w czasie rzeczywistym oraz odzyskiem surowca na poziomie około 95%, - system zalewania, transportu form i odbioru odlewów po operacji wybijania w celu wykonania wysokodokładnych odlewów, - hybrydowy system obróbki mechanicznej odlewów działający w oparciu o kontrolę geometrii, realizowaną w trakcie operacji szlifowania i gratowania. Opracowanie dedykowanych procedur i rozwiązań opartych o metodykę INDUSTRY 4.0. pozwoli na znaczne skrócenie czasu realizacji oraz zwiększenie niezawodności poszczególnych etapów produkcji, a tym samym minimalizację ilości braków. Numer_referencyjny_programu_pomocowego: SA.41471(2015/X) Przeznaczenie_pomocy_publicznej: art: 25 rozporządzenia KE nr 651/2014 z dnia 17 czerwca 2014 r. uznające niektóre rodzaje pomocy za zgodne z rynkiem wewnętrznym w stosowaniu art. 107 i 108 Traktatu (Dz. Urz. UE L 187/1 z 26.06.2014). (Polish)
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The subject of the project is the development of a new technology for producing high-accurate details for the automotive industry, a method of casting for bentonite forms, supported by the use of dedicated IT tools, video system, 3D scanning techniques and robotic hybrid grinding system. The aim of the project is to replace the classic individual processes of cast casts by processes using INDUSTRY 4.0 tools. The project will carry out 3 stages of industrial research, 5 stages of development and 1 stage of pre-implementation work. As part of the tasks, the following will be developed: — method of using 3D scanning as support for numerical modelling, creation and control of consumption of foundry tools and quality control of castings, – intelligent video system to eliminate defective forms from a technological sequence, – a mass processing station enabling the production of bentonite masses with established, modified performance parameters, using real-time acquisition and analysis systems, and recovering raw material at about 95 %, – casting system from pouring, transporting and receiving operations. The development of dedicated procedures and solutions based on INDUSTRY 4.0 methodology will significantly reduce the execution time and increase the reliability of individual stages of production, thereby minimising the number of deficiencies. Reference number of the aid programme: SA.41471(2015/X) Purpose of public aid: Article: 25 EC Regulation No 651/2014 of 17 June 2014 declaring certain types of aid compatible with the internal market in the application of Articles 107 and 108 of the Treaty (OJ L. I'm sorry. EU L 187/1 of 26.06.2014). (English)
14 October 2020
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Identifiers
POIR.01.01.01-00-0804/17
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