Product and service development at SP Hungary Zrt. by collecting and reusing plastic products (Q3925576): Difference between revisions
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Sp Hungary Zrt. is a major player in the Hungarian plastic industry. The company is the legal successor of Sárrét Plast Zrt., founded in 2015. Polgárdi, a company active in the production and distribution of plastic products, is a Hungarian privately owned SME capable of performing complex tasks with innovative, modern production and assembly, from design to construction. Our company is also present in the plastics industry with its own product. As the only company in Hungary, we have TÜV certification for the production of 120 L waste bins, which we sell to many countries in Europe. This product line has emerged in our portfolio as the result of environmentally conscious thinking, as public service providers can guarantee the recovery of waste in its material by spreading separate waste collection. The manufactured vessels comply with EN 840-1, EN 840-5, EN 840-6, RAL GZ951, Directive 2000/14/EC, GS MARK and are CE certified. The product is available in a variety of colours, which meets the requirements of the Waste Act. Sárrét-Plast Zrt. uses 30 % of the regranulated material allowed by TÜV certification by producing the 120L waste collection vessel as its own product, which would require 250 tonnes of annual production. The regranulated material must also be UV-stable material according to the orig raw material, so recycling of waste bins would be an obvious solution. Currently, it is difficult to obtain regranulated material from 250 tons of waste collection containers per year. There is currently no Hungarian company capable of producing regranulated material used for the waste collection vessel in such quantities. The first element of the development would be the collection of vessels from the public and waste management service providers, we would create collection points throughout Hungary, for which a central IT system would be set up. The central IT system could accurately monitor the used waste collection vessels accumulated at the sites 24 hours a day and the collection of the vessels to the central site could be coordinated in cooperation with the built logistics system. The vessels would be collected at the central site and the vessels would be processed here. The dishes would first be placed in a washing plant with a water purifier, where the dishes would be cleaned and disinfected in several phases. After cleaning, the dishes would be placed in a high-performance Shredder, where the vessels would be pre-cured, here the plastic and metal parts of the vessels would be crushed together. The mixed worm would go through a separator line where different metals and plastics would be separated. After separation, the HDPE material would be transferred to a high-performance grinder through a pipeline system, where the blade would be minced to a particle size corresponding to the extrusion. The grinders would be sent to the extruder machine by means of a conveyor tape, where the grinders would be used to load the extruder machine using a high-performance absorber. The extruder machine would have a capacity of 200-250 kg/h, which would mean 32 tons of regranulated material per month, based on a 1 shift work schedule. After the granulation process, for optimal use of the regranulated material and, if necessary, for further sale, it is necessary to carry out various chemical and strength tests, which are planned to be performed by the establishment of a chemical and strength testing laboratory. We plan the processing process with the least human resources possible, and we want to achieve this by automating the processing process as much as possible. We plan to transfer the vessels between different processing points with pipelines or programmable robots, and we want to network each step of the automated process to ensure that the processing takes place in optimal conditions and that the quality of the processed material is uniform. During the development, we would like to create a recycling unit with a service that reuses an existing but exchanged plastic product used in the household and the material produced during the processing can be used for a new plastic product. We want to achieve the concrete result by completing within 2 years, each processing unit must be the latest and state-of-the-art, which can have a manufacturing and commissioning time of up to 6 months from the date of the order, and the establishment of the logistics and IT network in Hungary can take up to 1 year. The testing laboratory and production technology may then be developed, which may take another 6-8 months. (English) | |||||||||||||||
| Property / summary: Sp Hungary Zrt. is a major player in the Hungarian plastic industry. The company is the legal successor of Sárrét Plast Zrt., founded in 2015. Polgárdi, a company active in the production and distribution of plastic products, is a Hungarian privately owned SME capable of performing complex tasks with innovative, modern production and assembly, from design to construction. Our company is also present in the plastics industry with its own product. As the only company in Hungary, we have TÜV certification for the production of 120 L waste bins, which we sell to many countries in Europe. This product line has emerged in our portfolio as the result of environmentally conscious thinking, as public service providers can guarantee the recovery of waste in its material by spreading separate waste collection. The manufactured vessels comply with EN 840-1, EN 840-5, EN 840-6, RAL GZ951, Directive 2000/14/EC, GS MARK and are CE certified. The product is available in a variety of colours, which meets the requirements of the Waste Act. Sárrét-Plast Zrt. uses 30 % of the regranulated material allowed by TÜV certification by producing the 120L waste collection vessel as its own product, which would require 250 tonnes of annual production. The regranulated material must also be UV-stable material according to the orig raw material, so recycling of waste bins would be an obvious solution. Currently, it is difficult to obtain regranulated material from 250 tons of waste collection containers per year. There is currently no Hungarian company capable of producing regranulated material used for the waste collection vessel in such quantities. The first element of the development would be the collection of vessels from the public and waste management service providers, we would create collection points throughout Hungary, for which a central IT system would be set up. The central IT system could accurately monitor the used waste collection vessels accumulated at the sites 24 hours a day and the collection of the vessels to the central site could be coordinated in cooperation with the built logistics system. The vessels would be collected at the central site and the vessels would be processed here. The dishes would first be placed in a washing plant with a water purifier, where the dishes would be cleaned and disinfected in several phases. After cleaning, the dishes would be placed in a high-performance Shredder, where the vessels would be pre-cured, here the plastic and metal parts of the vessels would be crushed together. The mixed worm would go through a separator line where different metals and plastics would be separated. After separation, the HDPE material would be transferred to a high-performance grinder through a pipeline system, where the blade would be minced to a particle size corresponding to the extrusion. The grinders would be sent to the extruder machine by means of a conveyor tape, where the grinders would be used to load the extruder machine using a high-performance absorber. The extruder machine would have a capacity of 200-250 kg/h, which would mean 32 tons of regranulated material per month, based on a 1 shift work schedule. After the granulation process, for optimal use of the regranulated material and, if necessary, for further sale, it is necessary to carry out various chemical and strength tests, which are planned to be performed by the establishment of a chemical and strength testing laboratory. We plan the processing process with the least human resources possible, and we want to achieve this by automating the processing process as much as possible. We plan to transfer the vessels between different processing points with pipelines or programmable robots, and we want to network each step of the automated process to ensure that the processing takes place in optimal conditions and that the quality of the processed material is uniform. During the development, we would like to create a recycling unit with a service that reuses an existing but exchanged plastic product used in the household and the material produced during the processing can be used for a new plastic product. We want to achieve the concrete result by completing within 2 years, each processing unit must be the latest and state-of-the-art, which can have a manufacturing and commissioning time of up to 6 months from the date of the order, and the establishment of the logistics and IT network in Hungary can take up to 1 year. The testing laboratory and production technology may then be developed, which may take another 6-8 months. (English) / rank | |||||||||||||||
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| Property / summary: Sp Hungary Zrt. is a major player in the Hungarian plastic industry. The company is the legal successor of Sárrét Plast Zrt., founded in 2015. Polgárdi, a company active in the production and distribution of plastic products, is a Hungarian privately owned SME capable of performing complex tasks with innovative, modern production and assembly, from design to construction. Our company is also present in the plastics industry with its own product. As the only company in Hungary, we have TÜV certification for the production of 120 L waste bins, which we sell to many countries in Europe. This product line has emerged in our portfolio as the result of environmentally conscious thinking, as public service providers can guarantee the recovery of waste in its material by spreading separate waste collection. The manufactured vessels comply with EN 840-1, EN 840-5, EN 840-6, RAL GZ951, Directive 2000/14/EC, GS MARK and are CE certified. The product is available in a variety of colours, which meets the requirements of the Waste Act. Sárrét-Plast Zrt. uses 30 % of the regranulated material allowed by TÜV certification by producing the 120L waste collection vessel as its own product, which would require 250 tonnes of annual production. The regranulated material must also be UV-stable material according to the orig raw material, so recycling of waste bins would be an obvious solution. Currently, it is difficult to obtain regranulated material from 250 tons of waste collection containers per year. There is currently no Hungarian company capable of producing regranulated material used for the waste collection vessel in such quantities. The first element of the development would be the collection of vessels from the public and waste management service providers, we would create collection points throughout Hungary, for which a central IT system would be set up. The central IT system could accurately monitor the used waste collection vessels accumulated at the sites 24 hours a day and the collection of the vessels to the central site could be coordinated in cooperation with the built logistics system. The vessels would be collected at the central site and the vessels would be processed here. The dishes would first be placed in a washing plant with a water purifier, where the dishes would be cleaned and disinfected in several phases. After cleaning, the dishes would be placed in a high-performance Shredder, where the vessels would be pre-cured, here the plastic and metal parts of the vessels would be crushed together. The mixed worm would go through a separator line where different metals and plastics would be separated. After separation, the HDPE material would be transferred to a high-performance grinder through a pipeline system, where the blade would be minced to a particle size corresponding to the extrusion. The grinders would be sent to the extruder machine by means of a conveyor tape, where the grinders would be used to load the extruder machine using a high-performance absorber. The extruder machine would have a capacity of 200-250 kg/h, which would mean 32 tons of regranulated material per month, based on a 1 shift work schedule. After the granulation process, for optimal use of the regranulated material and, if necessary, for further sale, it is necessary to carry out various chemical and strength tests, which are planned to be performed by the establishment of a chemical and strength testing laboratory. We plan the processing process with the least human resources possible, and we want to achieve this by automating the processing process as much as possible. We plan to transfer the vessels between different processing points with pipelines or programmable robots, and we want to network each step of the automated process to ensure that the processing takes place in optimal conditions and that the quality of the processed material is uniform. During the development, we would like to create a recycling unit with a service that reuses an existing but exchanged plastic product used in the household and the material produced during the processing can be used for a new plastic product. We want to achieve the concrete result by completing within 2 years, each processing unit must be the latest and state-of-the-art, which can have a manufacturing and commissioning time of up to 6 months from the date of the order, and the establishment of the logistics and IT network in Hungary can take up to 1 year. The testing laboratory and production technology may then be developed, which may take another 6-8 months. (English) / qualifier | |||||||||||||||
point in time: 8 February 2022
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Revision as of 21:00, 8 February 2022
Project Q3925576 in Hungary
| Language | Label | Description | Also known as |
|---|---|---|---|
| English | Product and service development at SP Hungary Zrt. by collecting and reusing plastic products |
Project Q3925576 in Hungary |
Statements
624,205,460 forint
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3,771,759.56 Euro
0.0027336256 Euro
15 December 2021
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1,379,764,500.442 forint
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45.240305 percent
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1 April 2021
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18 September 2022
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SP HUNGARY Gyártó és Szolgáltató Zártkörűen Működő Részvénytársaság
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47°11'27.67"N, 18°24'38.92"E
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Az Sp Hungary Zrt. a hazai műanyagipari meghatározó szereplője. A cég a 2015-ben alakult Sárrét Plast Zrt. jogutódja. A műanyag termékek gyártásával, forgalmazásával foglalkozó Polgárdi székhelyű Zrt. olyan Magyar, magántulajdonban lévő KKV, amely képes innovatív, modern gyártással és összeszereléssel komplex feladatok elvégzésére a tervezéstől a kivitelezésig. Vállalatunk önálló termékkel is jelen van a műanyagiparban. Magyarországon egyedüli vállalatként TÜV minősítéssel rendelkezünk 120 L-es hulladékgyűjtő edényzet gyártására, amely edényeket Európa számos országába értékesítünk. A környezettudatos gondolkodás gyümölcseként jelent meg ez a termékcsalád a portfóliónkban, hiszen az elkülönített hulladékgyűjtés terjedésével tudják a közszolgáltatók garantálni a hulladék - anyagában történő - hasznosítását. A gyártott edények megfelelnek az EN 840-1, EN 840-5, EN 840-6, RAL GZ951, Directive 2000/14/EC, GS MARK szabványoknak, és CE minősítéssel rendelkeznek. A termék többféle színben elérhető, mely a hulladéktörvény előírásainak megfelel. A Sárrét-Plast Zrt. saját termékként a 120L-es hulladékgyűjtő edény gyártásával a TÜV minősítés által megengedett 30%-ban használ fel regranulált anyagot, amelyre az éves termelésnek megfelelően 250 tonna-ra lenne szüksége. A regranulált anyagnak is az orig alapanyagnak megfelelően UV stabil anyagnak kell Lennie, ezért kézenfekvő megoldás lenne a hulladékgyűjtő edények újrahasznosítása. Jelenleg az éves 250 tonna hulladékgyűjtő edényből származó regranulált anyag beszerzése nehézkes, jelenleg nincs olyan magyarországi vállalkozás, amely ekkora mennyiségben képes lenne a hulladékgyűjtő edényhez használt regranulált anyag előállítására. A fejlesztés első eleme az edények begyűjtése lenne a lakosságtól és a hulladékgazdálkodással foglalkozó szolgáltatóktól, Magyarország egész területén gyűjtőpontokat hoznánk létre, amelyhez egy központi informatikai rendszert alakítanánk ki. A központi informatikai rendszerrel a nap 24 órájában pontosan nyomon lehetne követni a telepeken felhalmozott használt hulladékgyűjtő edényeket és az edények központi telephelyre történő begyűjtését a felépített logisztikai rendszerrel együttműködve lehetne koordinálni. Az edényeket a központi telephelyen gyűjteténk és itt történne az edények feldolgozása is. Az edények első körben egy víztisztítóval ellátott mosó berendezésbe kerülnének, ahol több fázisban történne az edények tisztítása és fertőtlenítése. A tisztítás után az edények egy nagy teljesítményű Shredder-be kerülnének, ahol az edények elődarálása történne, itt az edények műanyag és fém alkatrészei együtt kerülnének összezúzásra. A vegyes örlemény egy szeparátor soron menne végig, ahol a különböző fémek és műanyagok szétválasztása történne. A szétválasztás után a HDPE anyag egy futószalag rendszeren keresztül egy nagyteljesítményű darálóba kerülne, ahol az extrudálásnak megfelelő szemcseméretre kerülne ledarálásra az örlemény. A darálék egy kihordó szalag segítségével kerülne az extruder géphez, ahol egy nagyteljesítményű felszívó segítségével kerülne a darálék az extruder gép betöltő egységéhez. Az extruder gép 200-250 kg/h teljesítményre lenne képes, ez 1 műszakos munkarenddel számolva havi 32 tonna regranulált anyagot jelentene. A granulálási folyamat után a regranulált anyag optimális felhasználásához és adott esetben tovább értékesítéséhez szükség van különböző kémiai és szilárdságtani vizsgálatokra, amelyeket kémiai és szilárdságtani vizsgáló laboratórium létrehozásával tervezünk megoldani. A feldolgozási folyamatot a lehető legkevesebb emberi erőforrással tervezzük megvalósítani, ezt a feldolgozási folyamat lehető legnagyobb mértékű automatizálásával kívánjuk elérni. Az edények különböző feldolgozási pontjai között futószalaggal ill. programozható robottal történő továbbítását tervezzük, az automatizált folyamat egyes lépéseit hálózatba kötve szeretnénk nyomon követni így biztosítva azt, hogy mindíg optimális körülmények között történjen a feldolgozás és egyenletes legyen a feldolgozott anyag minősége. A fejlesztés során szeretnénk olyan szolgáltatással egybe kötött újrahasznosító üzemegységet létrehozni, amely egy meglévő, de csereérett, háztartásban használt műanyag terméket hasznosít újra és a feldolgozás során előállított anyag egy új műanyag termékhez felhasználható. A konkrét eredményt 2 éven belüli teljesítéssel kívánjuk elérni, az egyes feldogozó egységeknek a legújabbaknak és legmodernebbeknek kell lenniük, amelyeknek a rendeléstől számított legyártási és üzembehelyezési ideje akár 6 hónap is lehet, a Magyarországi logisztikai és informatikai hálózat kialakítása 1 évig is tarthat. Ezek után kerülhet sor a vizsgáló laboratórium és előállítási technológia kidolgozására, ami újabb 6-8 hónapot vehet igénybe. (Hungarian)
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Sp Hungary Zrt. is a major player in the Hungarian plastic industry. The company is the legal successor of Sárrét Plast Zrt., founded in 2015. Polgárdi, a company active in the production and distribution of plastic products, is a Hungarian privately owned SME capable of performing complex tasks with innovative, modern production and assembly, from design to construction. Our company is also present in the plastics industry with its own product. As the only company in Hungary, we have TÜV certification for the production of 120 L waste bins, which we sell to many countries in Europe. This product line has emerged in our portfolio as the result of environmentally conscious thinking, as public service providers can guarantee the recovery of waste in its material by spreading separate waste collection. The manufactured vessels comply with EN 840-1, EN 840-5, EN 840-6, RAL GZ951, Directive 2000/14/EC, GS MARK and are CE certified. The product is available in a variety of colours, which meets the requirements of the Waste Act. Sárrét-Plast Zrt. uses 30 % of the regranulated material allowed by TÜV certification by producing the 120L waste collection vessel as its own product, which would require 250 tonnes of annual production. The regranulated material must also be UV-stable material according to the orig raw material, so recycling of waste bins would be an obvious solution. Currently, it is difficult to obtain regranulated material from 250 tons of waste collection containers per year. There is currently no Hungarian company capable of producing regranulated material used for the waste collection vessel in such quantities. The first element of the development would be the collection of vessels from the public and waste management service providers, we would create collection points throughout Hungary, for which a central IT system would be set up. The central IT system could accurately monitor the used waste collection vessels accumulated at the sites 24 hours a day and the collection of the vessels to the central site could be coordinated in cooperation with the built logistics system. The vessels would be collected at the central site and the vessels would be processed here. The dishes would first be placed in a washing plant with a water purifier, where the dishes would be cleaned and disinfected in several phases. After cleaning, the dishes would be placed in a high-performance Shredder, where the vessels would be pre-cured, here the plastic and metal parts of the vessels would be crushed together. The mixed worm would go through a separator line where different metals and plastics would be separated. After separation, the HDPE material would be transferred to a high-performance grinder through a pipeline system, where the blade would be minced to a particle size corresponding to the extrusion. The grinders would be sent to the extruder machine by means of a conveyor tape, where the grinders would be used to load the extruder machine using a high-performance absorber. The extruder machine would have a capacity of 200-250 kg/h, which would mean 32 tons of regranulated material per month, based on a 1 shift work schedule. After the granulation process, for optimal use of the regranulated material and, if necessary, for further sale, it is necessary to carry out various chemical and strength tests, which are planned to be performed by the establishment of a chemical and strength testing laboratory. We plan the processing process with the least human resources possible, and we want to achieve this by automating the processing process as much as possible. We plan to transfer the vessels between different processing points with pipelines or programmable robots, and we want to network each step of the automated process to ensure that the processing takes place in optimal conditions and that the quality of the processed material is uniform. During the development, we would like to create a recycling unit with a service that reuses an existing but exchanged plastic product used in the household and the material produced during the processing can be used for a new plastic product. We want to achieve the concrete result by completing within 2 years, each processing unit must be the latest and state-of-the-art, which can have a manufacturing and commissioning time of up to 6 months from the date of the order, and the establishment of the logistics and IT network in Hungary can take up to 1 year. The testing laboratory and production technology may then be developed, which may take another 6-8 months. (English)
8 February 2022
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Székesfehérvár, Fejér
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Identifiers
GINOP-1.2.7-20-2021-00018
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