Development of a prototype of high wear resistance grain spray blade at PYROVEN Kft. (Q3929601): Difference between revisions
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A) The aim of the project is to produce a new, longer life, higher wear resistance flyer (hard blade) with a casting, mechanical and physical examination focusing on wear resistance. We would like to develop a special alloy steel material grade other than the former proven high alloy cast iron material quality and carry out mechanical fabric structural and wear resistance tests of this new material quality. From the current material quality, this type of leaflets operate around 400 hours of operation and their replacement becomes necessary. In the case of the new product, our expectations are double, i.e. about 800 hours. B) The development of the prototype shall consist of the following steps: 1. Preparation of moulding (taking into account the expected shrink percentage) 2. Inlet system design 3. Development of a specially alloyed liquid metal production process — with 100 kg of experimental induction furnace to be procured — with the addition of alloying materials of varying quantities and qualities. Test using the spectrometer to be procured. 4. Development of a heat treatment process. 5. Size inspection of the finished specimens, examination of tissue structure, ultrasonic examination, hardness measurement (with the hardness meter to be procured), electron microscopic images scanning with the University of Miskolc as an external partner, X-ray diffraction tests, etc. 6. Performing abrasion resistance tests in the end-user’s experimental granular 7. Data evaluation, technical analysis, cost analysis 8. After approval, meeting the pre-assessed customer needs The following equipment is required to complete the project: — Induction furnace (100 kg, 100 kW): The current induction furnace of PYROVEN Ltd. has a capacity of 1 t/h, which does not allow the melting and testing of small quantities of experimental materials. — Spectrometer: The new material quality to be produced is a complex material composed of many alloyers, so it is very important to precisely define the chemical composition of the liquid metal and to measure the variation in the proportion of the alloyers during the process, which fundamentally determines the properties of the product produced. — Hardness measuring equipment: In order to test the relationship between the hardness and resistance to wear of the products produced (on the basis of which the serial production can be checked), the hardness measurement equipment to be procured C) The result of the project will be the development of a flyer. We will carry out casting, mechanical and physical tests for wear resistance, which will allow the developed flyer to have a longer life and higher wear resistance than the blades on the market. This gives us a higher value-added product to enter the market for particle-blasting machine parts to meet higher demands. For this we develop a specially alloyed liquid metal production and heat treatment process. We design the inlet system, prepare moulds, then check the dimensions and wear resistance of the samples. By evaluating the results obtained, we design the product that meets the pre-assessed customer needs. D) Our project proposal is the development of a previously non-existent grain spray blade, which has a novelty that has longer lifespan, new material quality and higher wear resistance. The added intellectual value is the design of a special steel mixture that can be used to increase the life of other wear-resistant components. We would like to develop a special alloy steel material grade other than the former proven high alloy cast iron material quality and carry out mechanical fabric structural and wear resistance tests of this new material quality. The development results in a medouplification of the life of the flyer. End-user foundries, forgings, automotive companies, painting plants, most of which are companies producing high-value products in a unit time. For them, the lifespan of production machinery components is a key factor, as this contributes to reducing the number of maintenance time and production losses, thereby increasing their productivity efficiency. E) Our company manufactures special spare parts. Our activity to be developed TEÁOR number 24.51 — Iron casting. Our project proposal is also related to this activity. We design spare parts and flyers for grain spraying equipment, which will have longer lifespan and higher wear resistance. In addition to aligning the project proposal with a higher-level strategy, it can be clearly established that it fits with smart innovation strategies at a lower level (e.g. regional or county). Nógrád County is part of the Northern Hungary region. The relevant regional specialisation strategy defines as a priority the strengthening of the R & D potential and innovation capacity of the SME sector. The strategy identifies as a priority the promotion of marketable R & D & I programmes and the promotion of innovation outcomes. The toolkit dedicated to achieving these goals (English) | |||||||||||||||
| Property / summary: A) The aim of the project is to produce a new, longer life, higher wear resistance flyer (hard blade) with a casting, mechanical and physical examination focusing on wear resistance. We would like to develop a special alloy steel material grade other than the former proven high alloy cast iron material quality and carry out mechanical fabric structural and wear resistance tests of this new material quality. From the current material quality, this type of leaflets operate around 400 hours of operation and their replacement becomes necessary. In the case of the new product, our expectations are double, i.e. about 800 hours. B) The development of the prototype shall consist of the following steps: 1. Preparation of moulding (taking into account the expected shrink percentage) 2. Inlet system design 3. Development of a specially alloyed liquid metal production process — with 100 kg of experimental induction furnace to be procured — with the addition of alloying materials of varying quantities and qualities. Test using the spectrometer to be procured. 4. Development of a heat treatment process. 5. Size inspection of the finished specimens, examination of tissue structure, ultrasonic examination, hardness measurement (with the hardness meter to be procured), electron microscopic images scanning with the University of Miskolc as an external partner, X-ray diffraction tests, etc. 6. Performing abrasion resistance tests in the end-user’s experimental granular 7. Data evaluation, technical analysis, cost analysis 8. After approval, meeting the pre-assessed customer needs The following equipment is required to complete the project: — Induction furnace (100 kg, 100 kW): The current induction furnace of PYROVEN Ltd. has a capacity of 1 t/h, which does not allow the melting and testing of small quantities of experimental materials. — Spectrometer: The new material quality to be produced is a complex material composed of many alloyers, so it is very important to precisely define the chemical composition of the liquid metal and to measure the variation in the proportion of the alloyers during the process, which fundamentally determines the properties of the product produced. — Hardness measuring equipment: In order to test the relationship between the hardness and resistance to wear of the products produced (on the basis of which the serial production can be checked), the hardness measurement equipment to be procured C) The result of the project will be the development of a flyer. We will carry out casting, mechanical and physical tests for wear resistance, which will allow the developed flyer to have a longer life and higher wear resistance than the blades on the market. This gives us a higher value-added product to enter the market for particle-blasting machine parts to meet higher demands. For this we develop a specially alloyed liquid metal production and heat treatment process. We design the inlet system, prepare moulds, then check the dimensions and wear resistance of the samples. By evaluating the results obtained, we design the product that meets the pre-assessed customer needs. D) Our project proposal is the development of a previously non-existent grain spray blade, which has a novelty that has longer lifespan, new material quality and higher wear resistance. The added intellectual value is the design of a special steel mixture that can be used to increase the life of other wear-resistant components. We would like to develop a special alloy steel material grade other than the former proven high alloy cast iron material quality and carry out mechanical fabric structural and wear resistance tests of this new material quality. The development results in a medouplification of the life of the flyer. End-user foundries, forgings, automotive companies, painting plants, most of which are companies producing high-value products in a unit time. For them, the lifespan of production machinery components is a key factor, as this contributes to reducing the number of maintenance time and production losses, thereby increasing their productivity efficiency. E) Our company manufactures special spare parts. Our activity to be developed TEÁOR number 24.51 — Iron casting. Our project proposal is also related to this activity. We design spare parts and flyers for grain spraying equipment, which will have longer lifespan and higher wear resistance. In addition to aligning the project proposal with a higher-level strategy, it can be clearly established that it fits with smart innovation strategies at a lower level (e.g. regional or county). Nógrád County is part of the Northern Hungary region. The relevant regional specialisation strategy defines as a priority the strengthening of the R & D potential and innovation capacity of the SME sector. The strategy identifies as a priority the promotion of marketable R & D & I programmes and the promotion of innovation outcomes. The toolkit dedicated to achieving these goals (English) / rank | |||||||||||||||
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| Property / summary: A) The aim of the project is to produce a new, longer life, higher wear resistance flyer (hard blade) with a casting, mechanical and physical examination focusing on wear resistance. We would like to develop a special alloy steel material grade other than the former proven high alloy cast iron material quality and carry out mechanical fabric structural and wear resistance tests of this new material quality. From the current material quality, this type of leaflets operate around 400 hours of operation and their replacement becomes necessary. In the case of the new product, our expectations are double, i.e. about 800 hours. B) The development of the prototype shall consist of the following steps: 1. Preparation of moulding (taking into account the expected shrink percentage) 2. Inlet system design 3. Development of a specially alloyed liquid metal production process — with 100 kg of experimental induction furnace to be procured — with the addition of alloying materials of varying quantities and qualities. Test using the spectrometer to be procured. 4. Development of a heat treatment process. 5. Size inspection of the finished specimens, examination of tissue structure, ultrasonic examination, hardness measurement (with the hardness meter to be procured), electron microscopic images scanning with the University of Miskolc as an external partner, X-ray diffraction tests, etc. 6. Performing abrasion resistance tests in the end-user’s experimental granular 7. Data evaluation, technical analysis, cost analysis 8. After approval, meeting the pre-assessed customer needs The following equipment is required to complete the project: — Induction furnace (100 kg, 100 kW): The current induction furnace of PYROVEN Ltd. has a capacity of 1 t/h, which does not allow the melting and testing of small quantities of experimental materials. — Spectrometer: The new material quality to be produced is a complex material composed of many alloyers, so it is very important to precisely define the chemical composition of the liquid metal and to measure the variation in the proportion of the alloyers during the process, which fundamentally determines the properties of the product produced. — Hardness measuring equipment: In order to test the relationship between the hardness and resistance to wear of the products produced (on the basis of which the serial production can be checked), the hardness measurement equipment to be procured C) The result of the project will be the development of a flyer. We will carry out casting, mechanical and physical tests for wear resistance, which will allow the developed flyer to have a longer life and higher wear resistance than the blades on the market. This gives us a higher value-added product to enter the market for particle-blasting machine parts to meet higher demands. For this we develop a specially alloyed liquid metal production and heat treatment process. We design the inlet system, prepare moulds, then check the dimensions and wear resistance of the samples. By evaluating the results obtained, we design the product that meets the pre-assessed customer needs. D) Our project proposal is the development of a previously non-existent grain spray blade, which has a novelty that has longer lifespan, new material quality and higher wear resistance. The added intellectual value is the design of a special steel mixture that can be used to increase the life of other wear-resistant components. We would like to develop a special alloy steel material grade other than the former proven high alloy cast iron material quality and carry out mechanical fabric structural and wear resistance tests of this new material quality. The development results in a medouplification of the life of the flyer. End-user foundries, forgings, automotive companies, painting plants, most of which are companies producing high-value products in a unit time. For them, the lifespan of production machinery components is a key factor, as this contributes to reducing the number of maintenance time and production losses, thereby increasing their productivity efficiency. E) Our company manufactures special spare parts. Our activity to be developed TEÁOR number 24.51 — Iron casting. Our project proposal is also related to this activity. We design spare parts and flyers for grain spraying equipment, which will have longer lifespan and higher wear resistance. In addition to aligning the project proposal with a higher-level strategy, it can be clearly established that it fits with smart innovation strategies at a lower level (e.g. regional or county). Nógrád County is part of the Northern Hungary region. The relevant regional specialisation strategy defines as a priority the strengthening of the R & D potential and innovation capacity of the SME sector. The strategy identifies as a priority the promotion of marketable R & D & I programmes and the promotion of innovation outcomes. The toolkit dedicated to achieving these goals (English) / qualifier | |||||||||||||||
point in time: 8 February 2022
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Revision as of 21:14, 8 February 2022
Project Q3929601 in Hungary
| Language | Label | Description | Also known as |
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| English | Development of a prototype of high wear resistance grain spray blade at PYROVEN Kft. |
Project Q3929601 in Hungary |
Statements
91,243,124 forint
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426,104.516 Euro
0.0027336256 Euro
15 December 2021
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155,875,228.919 forint
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58.536123 percent
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2 January 2018
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30 December 2019
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"PYROVEN" Korlátolt Felelősségü Társaság
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47°54'23.76"N, 19°43'49.48"E
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A) A projekt célja egy új, hosszabb élettartamú, magasabb kopásállóságú szórólapát (hard blade) előállítása, ennek öntészeti, mechanikai és fizikai vizsgálata a kopásállóságra fókuszálva. A korábbi bevált magasan ötvözött öntöttvas anyagminőségtől eltérő, speciálisan ötvözött acél anyagminőségű terméket szeretnénk kifejleszteni és ezen új anyagminőség mechanikai szövetszerkezeti és kopásállósági vizsgálatait elvégezni. A jelenlegi anyagminőségből ilyen jellegű szórólapátok kb. 400 üzemórát üzemelnek, majd cseréjük szükségessé válik. Az új termék esetében az elvárásunk ennek duplája, azaz kb. 800 óra. B) A prototípus kifejlesztése a következő lépésekből épül fel: 1. Öntőminta készítés (figyelembe véve a várható zsugorszázalékkal) 2. Beömlő rendszer tervezése 3. Speciálisan ötvözött folyékony fém gyártási eljárásának kidolgozása - a beszerzendő 100 kg-os kísérleti indukciós kemencével- különböző mennyiségű és minőségű ötvöző anyagok hozzáadásával. Vizsgálata a beszerzendő spektrométer segítségével. 4. Hőkezelési eljárás kidolgozása. 5. Az elkészült mintadarabok méretellenőrzése, szövetszerkezet vizsgálata, ultrahangos vizsgálata, keménységmérése (a beszerzendő keménységmérővel), a Miskolci Egyetemmel, mint külső partnerrel pásztázó elektronmikroszkópos felvételek, röntgen diffrakciós vizsgálatok, stb. 6. Kopásállósági próbák elvégzése végfelhasználó kísérleti szemcseszórójában 7. Adatok kiértékelése, műszaki elemzése, költségelemzése 8. Jóváhagyás után az előzetesen felmért vevői igények kielégítése A projekt megvalósításához a következő eszközök beszerzése szükséges: - Indukciós kemence (100 kg, 100 kW): A Pyroven Kft. jelenlegi indukciós kemencéje 1 t/h kapacitású, amely nem teszi lehetővé kis mennyiségű kísérleti anyagok olvasztását és vizsgálatát. - Spektrométer: Az előállítandó új anyagminőség egy sok ötvözőből álló összetett anyag, így nagyon fontos a folyékony fém kémiai összetételének precíz meghatározása és az ötvözők arányának a folyamat közbeni változásának mérése, amely alapjaiban határozza meg az előállított termék tulajdonságait. - Keménységmérő berendezés: Az előállított termékek keménysége és kopásállósága közötti kapcsolat vizsgálatához (amely alapján a majdani sorozatgyártás ellenőrizhető) szükséges a beszerzendő keménységmérő berendezés C) A projekt eredménye egy szórólapát kifejlesztése lesz. Öntészeti, mechanikai és fizikai vizsgálatokat fogunk végezni a kopásállóságra, melyek segítségével a kifejlesztett szórólapát hosszabb élettartamú és magasabb kopásállóságú lesz az eddig forgalomban levő lapátoknál. Ezzel egy nagyobb hozzáadott értéket tartalmazó termékkel tudunk megjelenni a szemcseszóró gépalkatrészek piacán, amivel magasabb szintű igényeket elégítünk ki. Ehhez kidolgozunk egy speciálisan ötvözött folyékony fém gyártási és hőkezelési eljárást. Megtervezzük hozzá a beömlő rendszert, öntőmintákat készítünk, majd ellenőrizzük a mintadarabok méreteit, kopásállóságát. A kapott eredményeket értékelve alakítjuk ki azt a terméket, ami az előzetesen felmért vevői igényeket kielégíti. D) A projektjavaslatunk egy olyan eddig nem létező szemcseszórólapát kifejlesztése, aminek újdonságtartalma, hogy hosszabb élettartamú, új anyagminőségű és magasabb kopás állóságú. A hozzáadott szellemi érték egy olyan speciális acélkeverék kialakítása, mely egyéb kopásálló alkatrészek élettartamának növelése céljából is alkalmazható. A korábbi bevált magasan ötvözött öntöttvas anyagminőségtől eltérő, speciálisan ötvözött acél anyagminőségű terméket szeretnénk kifejleszteni és ezen új anyagminőség mechanikai szövetszerkezeti és kopásállósági vizsgálatait elvégezni. A fejlesztés a szórólapát élettartamának meduplázódását eredményezi. A termék végfelhasználói öntödék, kovácsüzemek, autóipari cégek, festőüzemek, amelyek többségében folyamatos üzemben dolgozó egységnyi idő alatt nagy értékű terméket előállító vállalatok. Számukra a termelőgépek alkatrészeinek élettartama kulcsfontosságú tényező, mivel ez hozzájárul a karbantartási idő és termeléskiesés számának csökkentéséhez, ezáltal termelékenységük hatékonyság növeléséhez. E) Cégünk speciális pótalkatrészek gyártásával foglalkozik. Fejlesztendő tevékenységünk TEÁOR száma 24.51 – Vasöntés. Projektjavaslatunk is ehhez a tevékenységhez kapcsolódik. Szemcseszóró berendezésekhez tervezünk pótalkatrészt, szórólapátot, ami az eddiginél hosszabb élettartamú és magasabb kopásállóságú lesz. A projektjavaslat magasabb szintű stratégiához való illeszkedése mellett egyértelműen megállapítható az alacsonyabb szintű (pl regionális vagy megyei) intelligens innovációs stratégiákhoz való illeszkedés is. Nógrád megye az Észak-Magyarországi régió része. A vonatkozó regionális szakosodási stratégia prioritásként definiálja a KKV szektor K+F potenciáljának, innovációs képességének erősítését. Kiemelt célként nevesíti a stratégia a piacképes K+F+I programok ösztönzését és az innovációs eredmények piacra vitelének elősegítését. Az ezen célok eléréséhez rendelt eszköztár alapve (Hungarian)
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A) The aim of the project is to produce a new, longer life, higher wear resistance flyer (hard blade) with a casting, mechanical and physical examination focusing on wear resistance. We would like to develop a special alloy steel material grade other than the former proven high alloy cast iron material quality and carry out mechanical fabric structural and wear resistance tests of this new material quality. From the current material quality, this type of leaflets operate around 400 hours of operation and their replacement becomes necessary. In the case of the new product, our expectations are double, i.e. about 800 hours. B) The development of the prototype shall consist of the following steps: 1. Preparation of moulding (taking into account the expected shrink percentage) 2. Inlet system design 3. Development of a specially alloyed liquid metal production process — with 100 kg of experimental induction furnace to be procured — with the addition of alloying materials of varying quantities and qualities. Test using the spectrometer to be procured. 4. Development of a heat treatment process. 5. Size inspection of the finished specimens, examination of tissue structure, ultrasonic examination, hardness measurement (with the hardness meter to be procured), electron microscopic images scanning with the University of Miskolc as an external partner, X-ray diffraction tests, etc. 6. Performing abrasion resistance tests in the end-user’s experimental granular 7. Data evaluation, technical analysis, cost analysis 8. After approval, meeting the pre-assessed customer needs The following equipment is required to complete the project: — Induction furnace (100 kg, 100 kW): The current induction furnace of PYROVEN Ltd. has a capacity of 1 t/h, which does not allow the melting and testing of small quantities of experimental materials. — Spectrometer: The new material quality to be produced is a complex material composed of many alloyers, so it is very important to precisely define the chemical composition of the liquid metal and to measure the variation in the proportion of the alloyers during the process, which fundamentally determines the properties of the product produced. — Hardness measuring equipment: In order to test the relationship between the hardness and resistance to wear of the products produced (on the basis of which the serial production can be checked), the hardness measurement equipment to be procured C) The result of the project will be the development of a flyer. We will carry out casting, mechanical and physical tests for wear resistance, which will allow the developed flyer to have a longer life and higher wear resistance than the blades on the market. This gives us a higher value-added product to enter the market for particle-blasting machine parts to meet higher demands. For this we develop a specially alloyed liquid metal production and heat treatment process. We design the inlet system, prepare moulds, then check the dimensions and wear resistance of the samples. By evaluating the results obtained, we design the product that meets the pre-assessed customer needs. D) Our project proposal is the development of a previously non-existent grain spray blade, which has a novelty that has longer lifespan, new material quality and higher wear resistance. The added intellectual value is the design of a special steel mixture that can be used to increase the life of other wear-resistant components. We would like to develop a special alloy steel material grade other than the former proven high alloy cast iron material quality and carry out mechanical fabric structural and wear resistance tests of this new material quality. The development results in a medouplification of the life of the flyer. End-user foundries, forgings, automotive companies, painting plants, most of which are companies producing high-value products in a unit time. For them, the lifespan of production machinery components is a key factor, as this contributes to reducing the number of maintenance time and production losses, thereby increasing their productivity efficiency. E) Our company manufactures special spare parts. Our activity to be developed TEÁOR number 24.51 — Iron casting. Our project proposal is also related to this activity. We design spare parts and flyers for grain spraying equipment, which will have longer lifespan and higher wear resistance. In addition to aligning the project proposal with a higher-level strategy, it can be clearly established that it fits with smart innovation strategies at a lower level (e.g. regional or county). Nógrád County is part of the Northern Hungary region. The relevant regional specialisation strategy defines as a priority the strengthening of the R & D potential and innovation capacity of the SME sector. The strategy identifies as a priority the promotion of marketable R & D & I programmes and the promotion of innovation outcomes. The toolkit dedicated to achieving these goals (English)
8 February 2022
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Pásztó, Nógrád
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Identifiers
GINOP-2.1.7-15-2016-00390
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