Complex recycling of agricultural biogas plant fermentor sludges (Q3928858): Difference between revisions
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Within the framework of the project, our goal is to develop a globally unique, innovative waste processing technology based on the recycling of bioenergy production by-products as a new product suitable for the modern processing and utilisation of biogas plant fermentor sludges with low dry matter content produced in agricultural biogas plants, both in integrated and organic crop production and in polycultural fish production. There are nearly 14500 biogas plants in the Member States of the European Union, and the amount of fermetor sludge, which is highly nutrient-rich after bioenergy utilisation, is within the limits of 10 000 to 130 000 t. Our goal is to create a small pelletised mold from fementor sludge, which is easy to use, has guided contents values and is free from any pathogenic organisms. We want to test the product to be developed in two agricultural sectors in crop production and fish farming as a production enhancer. With the product produced, we want to work out and put into practice two yield-enhancing technologies. In the crop sector, we want to set up two well-separable experiments of a small scale and a farm size. In relation to the fish pond, nutrient replenishment and its utilisation are one of the most important factors in the traditional production system based on traditional fodder. With an excellent use of nutrient replacement, the production cost can be significantly reduced (less feed is needed). By using the product you want to produce, you can achieve a classic and ideal nutrient input technology, which in most cases is impracticable. The basic aim of the project is to recycle the agricultural biogas plant fementor complex, convert it into a high value-added organic nutrient source and utilise it in the following areas: — in integrated and organic crop production, — in the fertilisation of polyculture and biculture fish ponds, and in a global context, agricultural fermentor sludges are placed directly on production land after phase separation, thereby significantly increasing ammonia, carbon dioxide emissions and rapid leaching of nutrients into the air. The production of soil manure developed in the present project promotes the recovery of stable humus materials through 3-4 weeks of aerobic stabilisation of agricultural biogas plant fermentor sludge, thereby achieving a Hargitai humus stability number above 4 (Hargitai, 1988). Formulated organic soil fertilisers commercially on the world market contain predominantly aerobic stabilisation and no composting, dried animal manure which is sterilised at around 70 °C and subsequently granulated or pelletised. The Harghitai humus stability rate of formulated organic fertilisers available on domestic and international markets is below 1.5, dominated by more crude compounds with lower nitrogen content. The number of agricultural biogas plant fermetor sludge infectiveness indicator, which is complexly recycled in the project, is below 1000/g for fecal coliform, streptococcus compared to animal fertilisers, where in many cases the former values show hundreds of thousands and millions of infection with Salmonella and Campylobacter. In the present project, a coal-fired power plant gypsum is added to stabilise the nitrogen and phosphorus content of agricultural fermentor sludge during the 3-4 weeks aerobic stabilisation cycle, which is suitable for reducing greenhouse gas emissions and ensures the minimisation of carbon, nitrogen and phosphorus losses during the application of the formulated finished product and its processing into the soil in order to protect the quality of our surface and groundwater resources. In the innovative new product developed in the project, aerobically stabilised fermentor sludge is subjected to dry stabilisation of up to 70 °C for 1 hour. By contrast, formulated organic nutrient sources available on international markets are subjected to several direct heat loads of 100 degrees in drum drying equipment, resulting in a loss of 20 % to 60 % of nitrogen stock. The target for drying granulated or pelleted organic soil fertilisers on the world market is less than 15 % moisture content, while at the same time the formulated organic nutrient source developed in this project achieves abrasion resistance above 95 % at a moisture content of 25 % before pelleting, resulting in significant energy savings. The implementation of the project will make it possible to partially replace the raw phosphates imported by the European Union in quantities of 10 million tonnes/year, since the content of phosphorus pentoxide in solid phase dry matter from the phase separation of agricultural biogas plant fermentor sludges represents at least 3 %. The duration of formulated organic fertiliser preparations marketed in the Member States of the European Union (28) is an intensive horticultural case (English) | |||||||||||||||
| Property / summary: Within the framework of the project, our goal is to develop a globally unique, innovative waste processing technology based on the recycling of bioenergy production by-products as a new product suitable for the modern processing and utilisation of biogas plant fermentor sludges with low dry matter content produced in agricultural biogas plants, both in integrated and organic crop production and in polycultural fish production. There are nearly 14500 biogas plants in the Member States of the European Union, and the amount of fermetor sludge, which is highly nutrient-rich after bioenergy utilisation, is within the limits of 10 000 to 130 000 t. Our goal is to create a small pelletised mold from fementor sludge, which is easy to use, has guided contents values and is free from any pathogenic organisms. We want to test the product to be developed in two agricultural sectors in crop production and fish farming as a production enhancer. With the product produced, we want to work out and put into practice two yield-enhancing technologies. In the crop sector, we want to set up two well-separable experiments of a small scale and a farm size. In relation to the fish pond, nutrient replenishment and its utilisation are one of the most important factors in the traditional production system based on traditional fodder. With an excellent use of nutrient replacement, the production cost can be significantly reduced (less feed is needed). By using the product you want to produce, you can achieve a classic and ideal nutrient input technology, which in most cases is impracticable. The basic aim of the project is to recycle the agricultural biogas plant fementor complex, convert it into a high value-added organic nutrient source and utilise it in the following areas: — in integrated and organic crop production, — in the fertilisation of polyculture and biculture fish ponds, and in a global context, agricultural fermentor sludges are placed directly on production land after phase separation, thereby significantly increasing ammonia, carbon dioxide emissions and rapid leaching of nutrients into the air. The production of soil manure developed in the present project promotes the recovery of stable humus materials through 3-4 weeks of aerobic stabilisation of agricultural biogas plant fermentor sludge, thereby achieving a Hargitai humus stability number above 4 (Hargitai, 1988). Formulated organic soil fertilisers commercially on the world market contain predominantly aerobic stabilisation and no composting, dried animal manure which is sterilised at around 70 °C and subsequently granulated or pelletised. The Harghitai humus stability rate of formulated organic fertilisers available on domestic and international markets is below 1.5, dominated by more crude compounds with lower nitrogen content. The number of agricultural biogas plant fermetor sludge infectiveness indicator, which is complexly recycled in the project, is below 1000/g for fecal coliform, streptococcus compared to animal fertilisers, where in many cases the former values show hundreds of thousands and millions of infection with Salmonella and Campylobacter. In the present project, a coal-fired power plant gypsum is added to stabilise the nitrogen and phosphorus content of agricultural fermentor sludge during the 3-4 weeks aerobic stabilisation cycle, which is suitable for reducing greenhouse gas emissions and ensures the minimisation of carbon, nitrogen and phosphorus losses during the application of the formulated finished product and its processing into the soil in order to protect the quality of our surface and groundwater resources. In the innovative new product developed in the project, aerobically stabilised fermentor sludge is subjected to dry stabilisation of up to 70 °C for 1 hour. By contrast, formulated organic nutrient sources available on international markets are subjected to several direct heat loads of 100 degrees in drum drying equipment, resulting in a loss of 20 % to 60 % of nitrogen stock. The target for drying granulated or pelleted organic soil fertilisers on the world market is less than 15 % moisture content, while at the same time the formulated organic nutrient source developed in this project achieves abrasion resistance above 95 % at a moisture content of 25 % before pelleting, resulting in significant energy savings. The implementation of the project will make it possible to partially replace the raw phosphates imported by the European Union in quantities of 10 million tonnes/year, since the content of phosphorus pentoxide in solid phase dry matter from the phase separation of agricultural biogas plant fermentor sludges represents at least 3 %. The duration of formulated organic fertiliser preparations marketed in the Member States of the European Union (28) is an intensive horticultural case (English) / rank | |||||||||||||||
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| Property / summary: Within the framework of the project, our goal is to develop a globally unique, innovative waste processing technology based on the recycling of bioenergy production by-products as a new product suitable for the modern processing and utilisation of biogas plant fermentor sludges with low dry matter content produced in agricultural biogas plants, both in integrated and organic crop production and in polycultural fish production. There are nearly 14500 biogas plants in the Member States of the European Union, and the amount of fermetor sludge, which is highly nutrient-rich after bioenergy utilisation, is within the limits of 10 000 to 130 000 t. Our goal is to create a small pelletised mold from fementor sludge, which is easy to use, has guided contents values and is free from any pathogenic organisms. We want to test the product to be developed in two agricultural sectors in crop production and fish farming as a production enhancer. With the product produced, we want to work out and put into practice two yield-enhancing technologies. In the crop sector, we want to set up two well-separable experiments of a small scale and a farm size. In relation to the fish pond, nutrient replenishment and its utilisation are one of the most important factors in the traditional production system based on traditional fodder. With an excellent use of nutrient replacement, the production cost can be significantly reduced (less feed is needed). By using the product you want to produce, you can achieve a classic and ideal nutrient input technology, which in most cases is impracticable. The basic aim of the project is to recycle the agricultural biogas plant fementor complex, convert it into a high value-added organic nutrient source and utilise it in the following areas: — in integrated and organic crop production, — in the fertilisation of polyculture and biculture fish ponds, and in a global context, agricultural fermentor sludges are placed directly on production land after phase separation, thereby significantly increasing ammonia, carbon dioxide emissions and rapid leaching of nutrients into the air. The production of soil manure developed in the present project promotes the recovery of stable humus materials through 3-4 weeks of aerobic stabilisation of agricultural biogas plant fermentor sludge, thereby achieving a Hargitai humus stability number above 4 (Hargitai, 1988). Formulated organic soil fertilisers commercially on the world market contain predominantly aerobic stabilisation and no composting, dried animal manure which is sterilised at around 70 °C and subsequently granulated or pelletised. The Harghitai humus stability rate of formulated organic fertilisers available on domestic and international markets is below 1.5, dominated by more crude compounds with lower nitrogen content. The number of agricultural biogas plant fermetor sludge infectiveness indicator, which is complexly recycled in the project, is below 1000/g for fecal coliform, streptococcus compared to animal fertilisers, where in many cases the former values show hundreds of thousands and millions of infection with Salmonella and Campylobacter. In the present project, a coal-fired power plant gypsum is added to stabilise the nitrogen and phosphorus content of agricultural fermentor sludge during the 3-4 weeks aerobic stabilisation cycle, which is suitable for reducing greenhouse gas emissions and ensures the minimisation of carbon, nitrogen and phosphorus losses during the application of the formulated finished product and its processing into the soil in order to protect the quality of our surface and groundwater resources. In the innovative new product developed in the project, aerobically stabilised fermentor sludge is subjected to dry stabilisation of up to 70 °C for 1 hour. By contrast, formulated organic nutrient sources available on international markets are subjected to several direct heat loads of 100 degrees in drum drying equipment, resulting in a loss of 20 % to 60 % of nitrogen stock. The target for drying granulated or pelleted organic soil fertilisers on the world market is less than 15 % moisture content, while at the same time the formulated organic nutrient source developed in this project achieves abrasion resistance above 95 % at a moisture content of 25 % before pelleting, resulting in significant energy savings. The implementation of the project will make it possible to partially replace the raw phosphates imported by the European Union in quantities of 10 million tonnes/year, since the content of phosphorus pentoxide in solid phase dry matter from the phase separation of agricultural biogas plant fermentor sludges represents at least 3 %. The duration of formulated organic fertiliser preparations marketed in the Member States of the European Union (28) is an intensive horticultural case (English) / qualifier | |||||||||||||||
point in time: 8 February 2022
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Revision as of 18:17, 8 February 2022
Project Q3928858 in Hungary
| Language | Label | Description | Also known as |
|---|---|---|---|
| English | Complex recycling of agricultural biogas plant fermentor sludges |
Project Q3928858 in Hungary |
Statements
362,587,650 forint
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1,809,182.788 Euro
0.0027336256 Euro
15 December 2021
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661,825,375.096 forint
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54.785675 percent
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21 September 2016
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30 September 2019
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Aufwind Schmack Első Biogáz Szolgáltató Kft.
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46°51'43.70"N, 20°33'7.74"E
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A projekt keretein belül célunk egy világviszonylatban egyedülálló, innovatív, bioenergia termelési melléktermékek újrahasznosításán alapuló hulladékfeldolgozási technológia, mint egy új termék kifejlesztése, amely alkalmas a mezőgazdasági biogáz üzemekben keletkező kis szárazanyag tartalmú biogáz üzemi fermentor iszapok korszerű feldolgozására és hasznosítására az integrált és ökológiai növénytermesztés, valamint a polikultúrás haltermelés területén egyaránt. Az Európai Unió tagállamaiban közel 14500 működő biogáz üzemmel számolhatunk, egy üzemben a bioenergia hasznosítás után visszamaradó könnyen hasznosuló tápanyagban gazdag fermetor iszap mennyisége 10 000-130 000 t mennyiségi határokon belül mozog. A fementor iszapból egy kis méretű pelletált forma kialakítása a célunk, amely könnyen kezelhető, irányított beltartalmi értékekkel rendelkezik és mentes mindenféle patogén szervezettől. A kialakításra kerülő terméket két mezőgazdasági ágazatban a növénytermesztésben és a halgazdálkodásban kívánjuk tesztelni, mint termelésfokozó készítményt. Az előállított termékkel két hozamnövelő technológiát kívánunk kimunkálni és a gyakorlatba bevezetni. A növénytermesztési ágazatban két egymástól jól elkülöníthető, kis léptékű és egy üzemi méretű kísérletet kívánunk beállítani. A halastavi viszonylatban a tápanyag utánpótlás és annak hasznosulása az egyik legfontosabb tényező a klasszikus, hagyományos abraktakarmányra alapozott termelési rendszerben. Kiválóan alkalmazott tápanyag pótlással a termelési költség lényegesen csökkenthető (kevesebb abraktakarmányra van szükség). Az előállítani kívánt termék alkalmazásával megvalósítható a klasszikus és ideális tápanyagbeviteli technológia, amely a gyakorlatban a legtöbb esetben megvalósíthatatlan. A projekt alapvető célja a mezőgazdasági biogáz üzemi fementor komplex újrahasznosítása, magas hozzáadott értékű formulázott szerves tápanyagforrássá alakítása, hasznosítása a következő területeken: - integrált és ökológiai növénytermesztésben, - polikultúrás és bikultúrás halastavak trágyázásában, Világviszonylatban a mezőgazdasági fermentor iszapokat fázisszétválasztást követően közvetlenül termőterületen helyezik el jelentősen növelve ezzel a levegőbe jutó ammónia, szén-dioxid kibocsátást, valamint a tápelemek gyors kimosódását. Jelen projektben kifejlesztett talajtrágya előállítása a mezőgazdasági biogáz üzemi fermentor iszapot 3-4 hetes aerob stabilizációval elősegítjük a stabil humuszanyagok felépülését, ennek révén 4 feletti Hargitai-féle humuszstabilitási számot (Hargitai, 1988) érünk el előnyösen. A világpiacon kereskedelmi forgalomban lévő formulázott szerves talajtrágyák döntően aerob stabilizálást, komposztálást mellőzve szárított állati trágyát tartalmaznak, melyet mintegy 70 °C-on sterilizálnak, ezt követően granulálnak vagy pelletálnak. A hazai és nemzetközi piacokon elérhető formulázott szerves trágyák Hargitai-féle humuszstabilitási száma 1,5 alatt van, dominálnak a nyersebb, alacsonyabb nitrogéntartalmú vegyületek. A projektben komplex módon újrahasznosított mezőgazdasági biogáz üzemi fermetor iszap fertőzőképességi indikátor száma 1000/g alatt van a fecal coliform, streptococcus számra kitekintve szemben az állati trágyákkal, ahol számos esetben az előbbi értékek százezres és milliós nagyságrendet mutatnak adott esetben Salmonella, Campylobacter fertőzöttség mellett. Jelen projektben a 3-4 hetes aerob stabilizációs ciklusban a mezőgazdasági fermentor iszap nitrogén és foszfor tartalmának stabilizációja érdekében széntüzelésű erőművi gipszet adagolunk, amely alkalmas az üvegházhatású gázok emissziójának visszaszorítására, biztosítja a formulázott késztermék kijuttatása, talajba munkálása során a szén, nitrogén, foszfor veszteség minimalizálást a felszíni és felszín alatti vízkészletünk minőségének megóvása érdekében. A projektben kifejlesztett innovatív új termékben az aerob módon stabilizált fermentor iszapot 1 órán keresztül maximum 70 °C fokos száraz stabilizálásnak vetjük alá. Ezzel szemben a nemzetközi piacokon elérhető formulázott szerves tápanyagforrásokat dobszárító berendezésben több 100 fokos közvetlen hőterhelésnek vetik alá, amely nitrogénkészlet 20-60 %-kos veszteségét eredményezi. A világpiacon elérhető granulált vagy pelletált szerves talajtrágyák szárítása során célérték a 15 % alatti nedvességtartalom, ugyanakkor a jelen projektben kifejlesztett formulázott szerves tápanyagforrás 95% feletti kopásállóságot ér el 25 %-os pelletálás előtti nedvességtartalom mellett, amely jelentős energia megtakarítást jelent. A projekt megvalósítása lehetővé teszi az Európai Unió által 10 millió tonna/év mennyiségben importált nyersfoszfátok részbeni kiváltását, hiszen a mezőgazdasági biogáz üzemi fermentor iszapok fázis-szétválasztásával nyert szilárd fázis szárazanyagban mért foszfor-pentoxid tartalma legalább 3 %-ot tesz ki. Az Európai Unió (28) tagállamaiban forgalmazott formulázott szerves trágya készítmények hatástartama intenzív kertészeti kultúrák eset (Hungarian)
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Within the framework of the project, our goal is to develop a globally unique, innovative waste processing technology based on the recycling of bioenergy production by-products as a new product suitable for the modern processing and utilisation of biogas plant fermentor sludges with low dry matter content produced in agricultural biogas plants, both in integrated and organic crop production and in polycultural fish production. There are nearly 14500 biogas plants in the Member States of the European Union, and the amount of fermetor sludge, which is highly nutrient-rich after bioenergy utilisation, is within the limits of 10 000 to 130 000 t. Our goal is to create a small pelletised mold from fementor sludge, which is easy to use, has guided contents values and is free from any pathogenic organisms. We want to test the product to be developed in two agricultural sectors in crop production and fish farming as a production enhancer. With the product produced, we want to work out and put into practice two yield-enhancing technologies. In the crop sector, we want to set up two well-separable experiments of a small scale and a farm size. In relation to the fish pond, nutrient replenishment and its utilisation are one of the most important factors in the traditional production system based on traditional fodder. With an excellent use of nutrient replacement, the production cost can be significantly reduced (less feed is needed). By using the product you want to produce, you can achieve a classic and ideal nutrient input technology, which in most cases is impracticable. The basic aim of the project is to recycle the agricultural biogas plant fementor complex, convert it into a high value-added organic nutrient source and utilise it in the following areas: — in integrated and organic crop production, — in the fertilisation of polyculture and biculture fish ponds, and in a global context, agricultural fermentor sludges are placed directly on production land after phase separation, thereby significantly increasing ammonia, carbon dioxide emissions and rapid leaching of nutrients into the air. The production of soil manure developed in the present project promotes the recovery of stable humus materials through 3-4 weeks of aerobic stabilisation of agricultural biogas plant fermentor sludge, thereby achieving a Hargitai humus stability number above 4 (Hargitai, 1988). Formulated organic soil fertilisers commercially on the world market contain predominantly aerobic stabilisation and no composting, dried animal manure which is sterilised at around 70 °C and subsequently granulated or pelletised. The Harghitai humus stability rate of formulated organic fertilisers available on domestic and international markets is below 1.5, dominated by more crude compounds with lower nitrogen content. The number of agricultural biogas plant fermetor sludge infectiveness indicator, which is complexly recycled in the project, is below 1000/g for fecal coliform, streptococcus compared to animal fertilisers, where in many cases the former values show hundreds of thousands and millions of infection with Salmonella and Campylobacter. In the present project, a coal-fired power plant gypsum is added to stabilise the nitrogen and phosphorus content of agricultural fermentor sludge during the 3-4 weeks aerobic stabilisation cycle, which is suitable for reducing greenhouse gas emissions and ensures the minimisation of carbon, nitrogen and phosphorus losses during the application of the formulated finished product and its processing into the soil in order to protect the quality of our surface and groundwater resources. In the innovative new product developed in the project, aerobically stabilised fermentor sludge is subjected to dry stabilisation of up to 70 °C for 1 hour. By contrast, formulated organic nutrient sources available on international markets are subjected to several direct heat loads of 100 degrees in drum drying equipment, resulting in a loss of 20 % to 60 % of nitrogen stock. The target for drying granulated or pelleted organic soil fertilisers on the world market is less than 15 % moisture content, while at the same time the formulated organic nutrient source developed in this project achieves abrasion resistance above 95 % at a moisture content of 25 % before pelleting, resulting in significant energy savings. The implementation of the project will make it possible to partially replace the raw phosphates imported by the European Union in quantities of 10 million tonnes/year, since the content of phosphorus pentoxide in solid phase dry matter from the phase separation of agricultural biogas plant fermentor sludges represents at least 3 %. The duration of formulated organic fertiliser preparations marketed in the Member States of the European Union (28) is an intensive horticultural case (English)
8 February 2022
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Szarvas, Békés
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Identifiers
GINOP-2.1.1-15-2015-00275
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