Improving the competitiveness of “Cermol” by implementing an innovative ceramic extraction technology. (Q94813): Difference between revisions

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(‎Removed claim: summary (P836): The manufacturing activity at Cermol targets the production of ceramic products produced from domestic raw materials such as clay and kaolin. Our offer is aimed at the product of kitchenware such as — whether it is a bank, a plate, a maelice, a confectioner, a smoker, a smoker or a ice spoon. We are also using containers for loose materials, and so called ‘foam’ — the drinking water supply vessel. This last device is particularly popular. Ofte...)
Property / summary
The manufacturing activity at Cermol targets the production of ceramic products produced from domestic raw materials such as clay and kaolin. Our offer is aimed at the product of kitchenware such as — whether it is a bank, a plate, a maelice, a confectioner, a smoker, a smoker or a ice spoon. We are also using containers for loose materials, and so called ‘foam’ — the drinking water supply vessel. This last device is particularly popular. Often, tourists and curators, who want to supply souvenirs with a spa visit, choose the foam that is in the form of an animal. All our ceramic products are in possession of the Certificate of the Polish National Institute of Hygiene and Food Safety allowing them to come into direct contact with food. The burning of the dishes takes many times for a lot of energy. There are, however, different approaches to reduce ceramic baking times and to reduce production costs. In this situation, the furnace we hold is blocking the growth of the company due to the length of the recovery period and the amount of electricity consumed. In order to meet the market challenges, it is considered necessary to implement innovative solutions to speed up the execution of orders with a view to reducing energy and reducing waste. We will then raise the economic parameters of production by reducing costs (energy and material input). The cost savings are due to the basic parameters of the kiln, i.e. to achieve a temperature of 1 300 °C for baking under kiln capacity 25 m³. Without an insulation technology used in the kiln, reaching this temperature would require the power of 64 kW, which doubles the costs of the energy used in the production. Taking into account that the name of a piece of ceramic baking every day for 6-8 hours — the saved power is 234 kWh per day, resulting in a saving of approximately PLN 2500 monthly. (English)
 
Property / summary: The manufacturing activity at Cermol targets the production of ceramic products produced from domestic raw materials such as clay and kaolin. Our offer is aimed at the product of kitchenware such as — whether it is a bank, a plate, a maelice, a confectioner, a smoker, a smoker or a ice spoon. We are also using containers for loose materials, and so called ‘foam’ — the drinking water supply vessel. This last device is particularly popular. Often, tourists and curators, who want to supply souvenirs with a spa visit, choose the foam that is in the form of an animal. All our ceramic products are in possession of the Certificate of the Polish National Institute of Hygiene and Food Safety allowing them to come into direct contact with food. The burning of the dishes takes many times for a lot of energy. There are, however, different approaches to reduce ceramic baking times and to reduce production costs. In this situation, the furnace we hold is blocking the growth of the company due to the length of the recovery period and the amount of electricity consumed. In order to meet the market challenges, it is considered necessary to implement innovative solutions to speed up the execution of orders with a view to reducing energy and reducing waste. We will then raise the economic parameters of production by reducing costs (energy and material input). The cost savings are due to the basic parameters of the kiln, i.e. to achieve a temperature of 1 300 °C for baking under kiln capacity 25 m³. Without an insulation technology used in the kiln, reaching this temperature would require the power of 64 kW, which doubles the costs of the energy used in the production. Taking into account that the name of a piece of ceramic baking every day for 6-8 hours — the saved power is 234 kWh per day, resulting in a saving of approximately PLN 2500 monthly. (English) / rank
Normal rank
 

Revision as of 17:31, 15 October 2020

Project in Poland financed by DG Regio
Language Label Description Also known as
English
Improving the competitiveness of “Cermol” by implementing an innovative ceramic extraction technology.
Project in Poland financed by DG Regio

    Statements

    country
    Poland
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    EU contribution
    25,600.0 zloty
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    6,144.0 Euro
    exchange rate to Euro
    0.24 Euro
    point in time
    13 January 2020
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    budget
    32,000.0 zloty
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    7,680.0 Euro
    exchange rate to Euro
    0.24 Euro
    point in time
    13 January 2020
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    co-financing rate
    80.0 percent
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    start time
    1 April 2018
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    end time
    24 December 2018
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    beneficiary name (string)
    CERMOL SPÓŁKA CYWILNA BARBARA MOLENDA I JANUSZ MOLENDA
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    beneficiary
    Q2518392
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    coordinate location

    50°47'42.7"N, 16°13'23.9"E
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    summary
    Działalność wytwórcza w firmie Cermol jest ukierunkowana na produkcję wyrobów ceramicznych, wytwarzanych z surowców krajowych takich jak glina i kaoliny. Nasza oferta jest ukierunkowana na wyrób naczyń kuchennych takich jak - dzbanki, talerze, maselnice, cukiernice, solniczki czy łyżki ozdobne. Wykonujemy również pojemniki na materiały sypkie, jak i tzw. „pijałki” – czyli naczynia do picia wód zdrojowych. Szczególnie ten ostatni wyrób cieszy się największą popularnością. Często turyści jak i kuracjusze chcąc zaopatrzyć się w pamiątki z wizyty w uzdrowisku, wybierają właśnie pijałki przybierające postać zwierząt. Wszystkie nasze wyroby ceramiczne posiadają Certyfikat Polskiego Państwowego Zakładu Higieny i Żywności dopuszczające je do bezpośredniego kontaktu z żywnością. Wypalanie naczyń zajmuje wiele czasu przez co pochłania mnóstwo energii. Istnieją jednak różne metody wypału pozwalające na skracanie okresy wypieku ceramiki i ograniczanie kosztów produkcji. W tej sytuacji posiadany przez nas piec blokuje możliwości rozwoju firmy, ze względu na długość okresu wypału oraz ilość zużywanej energii elektrycznej. Aby sprostać wyzwaniom rynkowym uznano, iż konieczne będzie wdrożenie innowacyjnych rozwiązań , które pozwolą na szybsze realizowanie zleceń przy ograniczeniu energii i zmniejszeniu ilości odpadów. Uzyskamy wówczas podniesienie parametrów ekonomicznych produkcji dzięki ograniczeniu kosztów (oszczędność energii i materiałochłonności). Ograniczenie kosztów wynika z podstawowych parametrów pieca, czyli osiąganiu temperatury wypieku 1300 st. Celsjusza przy mocy pieca 25kW dla pojemności komory wypalania - 0,546m3. Bez zastosowanej w piecu technologii izolacyjnej, osiągnięcie takiej temperatury wymagało by mocy 64 kW, co podwaja koszty energii wykorzystywanej do produkcji. Biorąc pod uwagę, że firma wypieka ceramikę codziennie przez 6-8 godzin - oszczędności w zużytej mocy wynoszą 234 kWh dziennie co przekłada się na oszczędność około 2500 zł miesięc (Polish)
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    Identifiers

    Polish Kohesio ID
    RPDS.01.05.01-02-0005/17
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