Develop a complex quality management system for in-production inspection. (Q3929578): Difference between revisions
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A)The subject of the development is a complex quality management system, which, based on the needs and experience, supports the work of the users faster, more precisely and even more efficiently in the production environment and in the measurement labs. Thanks to its modular design, it adapts flexibly to changing needs, different quality management systems and manufacturing technologies. B)In the framework of the project, the staff expenses of the developer colleagues, the purchase of the necessary materials for the development, (assembly profiles, screws fittings, touch screens, cables, data transmission devices, etc.) For the testing of the modules as a result of the development, we would buy standard measuring devices, Marposs measuring system, and a coordinate measuring machine with round-table superstructure. Testing would be done by our own colleagues. We also wish to use the services of an external partner to complete the software. The further development of the existing system components is the task of UniTrade’s engineering, programmer and developer team. After the purchase of the raw materials necessary for development and testing, our company also performs the programming, technical engineering/assembly tasks. C)As a result of the development, we develop a complex quality management system which, thanks to its modular structure, is flexible to meet changing customer requirements. This system fully covers the metrology, quality control and quality control tasks that occur during the company’s operations, from registering the measuring devices, from their handling to the evaluation of the data they have measured and recorded, and to the feedback of the manufacturer into the process. With the use of the system, work is more efficient, and professionals and engineers can devote resources to what is really needed. Because they will not only have a simple meter list or measurement data collector, but a system that manages all the data and calibration status of the measuring device in such a way that it is not possible to provide a pre-selectable time interval for the validity of the calibration, but to keep a service time-based record. This avoids unnecessary calibrations of measuring devices and reduces expenditure. Thanks to the system, we would be able to keep the time spent on the actual test cycles of each measuring device under a process control. The results of the so-called R&R, i.e. measuring system analysis, are also handled by the system, so that measurement is not carried out with a measuring device that is not suitable for checking the specific characteristic, i.e. only the measuring devices authorised by the system can perform the required measurement. With the in-production inspection module, colleagues can easily perform the required checks at the measuring stations and the results are immediately documented in the database, which can be accessed from anywhere in the world. This module checks the status of the measuring devices placed on the stations and disables the measurement and sends a warning to the staff in charge of monitoring the measuring device if the operating time reaches 95 % of the specified value. 70 %, 80 % and 90 % are visually indicated to the operator. Based on the measured data, the system immediately calculates process capability indices, which are displayed with figures and graphs, so you can always see the most recent data. The intervention limits are automatically calculated and displayed, which allow operators to control the production processes. All measured data is evaluated visually and with figures, so a possible correction will be easier. We want to do all this in production conditions with the precision of this as if we were doing all this in a measuring lab with CNC-controlled high precision measuring equipment. If a process does not yet reach the required and defined capability index, the system will immediately report to the operator and even send a warning message to the engineers and machine adjusters involved. With the measurement request module, it is also possible to monitor the measurements submitted to the measuring lab. This module can also provide information on the status and results of the measurement room measurements to the operators via the outsourced information station or the above-mentioned in-production control module. The information module can provide any information to the employees in the form of an electronic wall guide. D)We would like to develop a management system with the operational time-based supervision of measuring devices and measuring systems, which would result in a new philosophy in the field of quality management. With the new system, we would not only design and examine individual measuring systems in a more cost-effective, more transparent and predictable way, but mainly depending on their state of use. During our customer visits and benchmarking, it was found that the old (English) | |||||||||||||||
| Property / summary: A)The subject of the development is a complex quality management system, which, based on the needs and experience, supports the work of the users faster, more precisely and even more efficiently in the production environment and in the measurement labs. Thanks to its modular design, it adapts flexibly to changing needs, different quality management systems and manufacturing technologies. B)In the framework of the project, the staff expenses of the developer colleagues, the purchase of the necessary materials for the development, (assembly profiles, screws fittings, touch screens, cables, data transmission devices, etc.) For the testing of the modules as a result of the development, we would buy standard measuring devices, Marposs measuring system, and a coordinate measuring machine with round-table superstructure. Testing would be done by our own colleagues. We also wish to use the services of an external partner to complete the software. The further development of the existing system components is the task of UniTrade’s engineering, programmer and developer team. After the purchase of the raw materials necessary for development and testing, our company also performs the programming, technical engineering/assembly tasks. C)As a result of the development, we develop a complex quality management system which, thanks to its modular structure, is flexible to meet changing customer requirements. This system fully covers the metrology, quality control and quality control tasks that occur during the company’s operations, from registering the measuring devices, from their handling to the evaluation of the data they have measured and recorded, and to the feedback of the manufacturer into the process. With the use of the system, work is more efficient, and professionals and engineers can devote resources to what is really needed. Because they will not only have a simple meter list or measurement data collector, but a system that manages all the data and calibration status of the measuring device in such a way that it is not possible to provide a pre-selectable time interval for the validity of the calibration, but to keep a service time-based record. This avoids unnecessary calibrations of measuring devices and reduces expenditure. Thanks to the system, we would be able to keep the time spent on the actual test cycles of each measuring device under a process control. The results of the so-called R&R, i.e. measuring system analysis, are also handled by the system, so that measurement is not carried out with a measuring device that is not suitable for checking the specific characteristic, i.e. only the measuring devices authorised by the system can perform the required measurement. With the in-production inspection module, colleagues can easily perform the required checks at the measuring stations and the results are immediately documented in the database, which can be accessed from anywhere in the world. This module checks the status of the measuring devices placed on the stations and disables the measurement and sends a warning to the staff in charge of monitoring the measuring device if the operating time reaches 95 % of the specified value. 70 %, 80 % and 90 % are visually indicated to the operator. Based on the measured data, the system immediately calculates process capability indices, which are displayed with figures and graphs, so you can always see the most recent data. The intervention limits are automatically calculated and displayed, which allow operators to control the production processes. All measured data is evaluated visually and with figures, so a possible correction will be easier. We want to do all this in production conditions with the precision of this as if we were doing all this in a measuring lab with CNC-controlled high precision measuring equipment. If a process does not yet reach the required and defined capability index, the system will immediately report to the operator and even send a warning message to the engineers and machine adjusters involved. With the measurement request module, it is also possible to monitor the measurements submitted to the measuring lab. This module can also provide information on the status and results of the measurement room measurements to the operators via the outsourced information station or the above-mentioned in-production control module. The information module can provide any information to the employees in the form of an electronic wall guide. D)We would like to develop a management system with the operational time-based supervision of measuring devices and measuring systems, which would result in a new philosophy in the field of quality management. With the new system, we would not only design and examine individual measuring systems in a more cost-effective, more transparent and predictable way, but mainly depending on their state of use. During our customer visits and benchmarking, it was found that the old (English) / rank | |||||||||||||||
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| Property / summary: A)The subject of the development is a complex quality management system, which, based on the needs and experience, supports the work of the users faster, more precisely and even more efficiently in the production environment and in the measurement labs. Thanks to its modular design, it adapts flexibly to changing needs, different quality management systems and manufacturing technologies. B)In the framework of the project, the staff expenses of the developer colleagues, the purchase of the necessary materials for the development, (assembly profiles, screws fittings, touch screens, cables, data transmission devices, etc.) For the testing of the modules as a result of the development, we would buy standard measuring devices, Marposs measuring system, and a coordinate measuring machine with round-table superstructure. Testing would be done by our own colleagues. We also wish to use the services of an external partner to complete the software. The further development of the existing system components is the task of UniTrade’s engineering, programmer and developer team. After the purchase of the raw materials necessary for development and testing, our company also performs the programming, technical engineering/assembly tasks. C)As a result of the development, we develop a complex quality management system which, thanks to its modular structure, is flexible to meet changing customer requirements. This system fully covers the metrology, quality control and quality control tasks that occur during the company’s operations, from registering the measuring devices, from their handling to the evaluation of the data they have measured and recorded, and to the feedback of the manufacturer into the process. With the use of the system, work is more efficient, and professionals and engineers can devote resources to what is really needed. Because they will not only have a simple meter list or measurement data collector, but a system that manages all the data and calibration status of the measuring device in such a way that it is not possible to provide a pre-selectable time interval for the validity of the calibration, but to keep a service time-based record. This avoids unnecessary calibrations of measuring devices and reduces expenditure. Thanks to the system, we would be able to keep the time spent on the actual test cycles of each measuring device under a process control. The results of the so-called R&R, i.e. measuring system analysis, are also handled by the system, so that measurement is not carried out with a measuring device that is not suitable for checking the specific characteristic, i.e. only the measuring devices authorised by the system can perform the required measurement. With the in-production inspection module, colleagues can easily perform the required checks at the measuring stations and the results are immediately documented in the database, which can be accessed from anywhere in the world. This module checks the status of the measuring devices placed on the stations and disables the measurement and sends a warning to the staff in charge of monitoring the measuring device if the operating time reaches 95 % of the specified value. 70 %, 80 % and 90 % are visually indicated to the operator. Based on the measured data, the system immediately calculates process capability indices, which are displayed with figures and graphs, so you can always see the most recent data. The intervention limits are automatically calculated and displayed, which allow operators to control the production processes. All measured data is evaluated visually and with figures, so a possible correction will be easier. We want to do all this in production conditions with the precision of this as if we were doing all this in a measuring lab with CNC-controlled high precision measuring equipment. If a process does not yet reach the required and defined capability index, the system will immediately report to the operator and even send a warning message to the engineers and machine adjusters involved. With the measurement request module, it is also possible to monitor the measurements submitted to the measuring lab. This module can also provide information on the status and results of the measurement room measurements to the operators via the outsourced information station or the above-mentioned in-production control module. The information module can provide any information to the employees in the form of an electronic wall guide. D)We would like to develop a management system with the operational time-based supervision of measuring devices and measuring systems, which would result in a new philosophy in the field of quality management. With the new system, we would not only design and examine individual measuring systems in a more cost-effective, more transparent and predictable way, but mainly depending on their state of use. During our customer visits and benchmarking, it was found that the old (English) / qualifier | |||||||||||||||
point in time: 8 February 2022
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Revision as of 21:13, 8 February 2022
Project Q3929578 in Hungary
| Language | Label | Description | Also known as |
|---|---|---|---|
| English | Develop a complex quality management system for in-production inspection. |
Project Q3929578 in Hungary |
Statements
235,442,338 forint
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1,173,980.268 Euro
0.0027336256 Euro
15 December 2021
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429,459,055.506 forint
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54.823489 percent
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3 July 2017
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31 March 2022
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UniTurn Fémipari Korlátolt felelősségű társaság
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46°50'45.20"N, 20°17'2.44"E
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A)A fejlesztés tárgya egy komplex minőségbiztosítási menedzsment rendszer, ami a felmerült igények és tapasztalatok alapján gyorsabban, pontosabban és még hatékonyabban támogatja az azt használók munkáját a gyártási környezetben és a mérőlaborokban egyaránt. Moduláris felépítésének köszönhetően rugalmasan alkalmazkodik a változó igényekhez, a különböző minőségirányítási rendszerekhez és gyártási technológiákhoz. B)A projekt keretében a fejlesztő kollegák személyi jellegű ráfordításait, a fejlesztéshez szükséges alapanyagok beszerzését, (szerelő profilok, csavarok idomok, érintőképernyő, kábelek, adatátviteli eszközök, stb), Eszközbeszerzés: A fejlesztés eredményeként elkészült modulok teszteléséhez vásárolnánk standard mérőeszközöket, Marposs mérőrendszert, valamint egy koordináta mérőgépet körasztalos felépítménnyel. A tesztelést saját kollegáink végeznék. A szoftver teljes kidolgozásához külső partner szolgáltatásait is igénybe kívánjuk venni. A már meglévő rendszerelemek további fejlesztése az UniTrade mérnöki, programozói és fejlesztői teamjének a feladata. A fejlesztéshez, illetve a teszteléshez szükséges alapanyagok beszerzését követően a programozói, műszaki mérnöki/összeszerelési feladatokat is cégünk végzi. C)A fejlesztés eredményeként egy olyan komplex minőségbiztosítási menedzsment rendszert alakítunk ki, amely moduláris felépítésének köszönhetően rugalmasan illeszkedik a változó vevői igényekhez. Ez a rendszer teljesen magába foglalja a vállalat működése során felmerülő metrológiai, minőségellenőrzési és minőség szabályozási feladatokat a mérőeszközök nyilvántartásától, azok kezelésétől kezdve az általuk mért és rögzített adatok kiértékeléséig, és a gyártó folyamatba történő visszacsatolásáig. A rendszer használatával hatékonyabb a munkavégzés, és a szakemberek, mérnökök arra tudják fordítani az erőforrásokat, amire tényleg szükséges. Hiszen nem csak egy egyszerű mérőeszköz lista, vagy mérési adatgyűjtő lesz a kezükben, hanem egy olyan rendszer, amely kezeli, a mérőeszközözök minden adatát, kalibráltsági állapotát oly módon, hogy nem egy előre válaszható időintervallumot adhatunk meg a kalibrálás érvényességének, hanem üzemidő alapú nyilvántartást vezet. Ezáltal elkerülhetőek a mérőeszközök fölösleges kalibrálásai, csökkennek az erre fordított kiadások. A rendszernek köszönhetően folyamatkontrol alatt tudnánk tartani az egyes mérőeszközök tényleges mérési ciklusokra fordított idejét. Az úgynevezett R&R, azaz mérőrendszer elemzés eredményeit is kezeli a rendszer, így elkerülhető, hogy egy olyan mérőeszközzel történjen mérés, amely nem alkalmas az adott jellemző ellenőrzésére, azaz csak a rendszer által engedélyezett mérőeszközökkel hajtható végre az előírt mérés. A gyártásközi ellenőrzésekre szolgáló modullal a kollégák a mérőállomásokon egyszerűen el tudják végezni az előírt ellenőrzéseket, az eredmények pedig azonnal dokumentálásra kerülnek az adatbázisban, amely akár a világ bármely pontjáról elérhető lehet. Ez a modul ellenőrzi az állomásokon elhelyezett mérőeszközök státuszát, és letiltja a mérést, valamint figyelmeztetést küld a mérőeszköz felügyelettel megbízott kollégáknak, ha az üzemidő eléri a meghatározott érték 95%-át. 70, 80 és 90% elérésekor pedig vizuálisan jelez a kezelőnek. A mért adatok alapján azonnal folyamatképességi indexeket számol a rendszer, amelyet számadatokkal és grafikonokkal is megjelenít, tehát mindig a legfrissebb adatokat láthatjuk. Automatikusan kiszámításra és megjelenítésre kerülnek a beavatkozási határok is, amelyek segítségével a gépkezelők kézben tudják tartani a gyártási folyamatokat. Minden mért adatot kiértékel a rendszer vizuálisan és számadatokkal is, így egy esetleges korrekciózás is egyszerűbbé válik. Mindezt gyártási körülmények között olyan pontossággal szeretnénk megvalósítani mintha mindezt egy mérőlaborban CNC vezérlésű nagy precizitású mérőberendezésekkel végeznénk. Amennyiben egy folyamat még sem érné el az előírt és definiálható képességi indexet, úgy a rendszer azonnal jelez a kezelőnek, valamint akár egy figyelmeztető üzenetet is tud küldeni az érintett mérnököknek, gépbeállítóknak is. A mérésigénylő modullal lehetőség van a mérőlaborba leadott mérések nyomon követésére is. Ez a modul a mérőszobai mérések státuszáról és eredményeiről is képes információkat nyújtani a gépkezelőknek a kihelyezett információs állomáson, vagy a fentebb említett gyártásközi ellenőrző modulon keresztül is. Az információs modullal bármilyen információ eljuttatható a dolgozókhoz elektronikus faliújság formájában. D)Olyan menedzsment rendszert szeretnénk kialakítani a mérőeszközök, mérőrendszerek üzemidő alapú felügyeletével, amely a minőségirányítás területén eredendően új filozófiát eredményezne. Az új rendszerrel nem csak költséghatékonyabban, de átláthatóbban, tervezhetőbben, főként azonban felhasználási állapotuktól függően terveznénk és vizsgálnánk az egyes mérőrendszereket. A vevői látogatásaink és benchmarking-ok során is megállapítást nyert, hogy a régi (Hungarian)
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A)The subject of the development is a complex quality management system, which, based on the needs and experience, supports the work of the users faster, more precisely and even more efficiently in the production environment and in the measurement labs. Thanks to its modular design, it adapts flexibly to changing needs, different quality management systems and manufacturing technologies. B)In the framework of the project, the staff expenses of the developer colleagues, the purchase of the necessary materials for the development, (assembly profiles, screws fittings, touch screens, cables, data transmission devices, etc.) For the testing of the modules as a result of the development, we would buy standard measuring devices, Marposs measuring system, and a coordinate measuring machine with round-table superstructure. Testing would be done by our own colleagues. We also wish to use the services of an external partner to complete the software. The further development of the existing system components is the task of UniTrade’s engineering, programmer and developer team. After the purchase of the raw materials necessary for development and testing, our company also performs the programming, technical engineering/assembly tasks. C)As a result of the development, we develop a complex quality management system which, thanks to its modular structure, is flexible to meet changing customer requirements. This system fully covers the metrology, quality control and quality control tasks that occur during the company’s operations, from registering the measuring devices, from their handling to the evaluation of the data they have measured and recorded, and to the feedback of the manufacturer into the process. With the use of the system, work is more efficient, and professionals and engineers can devote resources to what is really needed. Because they will not only have a simple meter list or measurement data collector, but a system that manages all the data and calibration status of the measuring device in such a way that it is not possible to provide a pre-selectable time interval for the validity of the calibration, but to keep a service time-based record. This avoids unnecessary calibrations of measuring devices and reduces expenditure. Thanks to the system, we would be able to keep the time spent on the actual test cycles of each measuring device under a process control. The results of the so-called R&R, i.e. measuring system analysis, are also handled by the system, so that measurement is not carried out with a measuring device that is not suitable for checking the specific characteristic, i.e. only the measuring devices authorised by the system can perform the required measurement. With the in-production inspection module, colleagues can easily perform the required checks at the measuring stations and the results are immediately documented in the database, which can be accessed from anywhere in the world. This module checks the status of the measuring devices placed on the stations and disables the measurement and sends a warning to the staff in charge of monitoring the measuring device if the operating time reaches 95 % of the specified value. 70 %, 80 % and 90 % are visually indicated to the operator. Based on the measured data, the system immediately calculates process capability indices, which are displayed with figures and graphs, so you can always see the most recent data. The intervention limits are automatically calculated and displayed, which allow operators to control the production processes. All measured data is evaluated visually and with figures, so a possible correction will be easier. We want to do all this in production conditions with the precision of this as if we were doing all this in a measuring lab with CNC-controlled high precision measuring equipment. If a process does not yet reach the required and defined capability index, the system will immediately report to the operator and even send a warning message to the engineers and machine adjusters involved. With the measurement request module, it is also possible to monitor the measurements submitted to the measuring lab. This module can also provide information on the status and results of the measurement room measurements to the operators via the outsourced information station or the above-mentioned in-production control module. The information module can provide any information to the employees in the form of an electronic wall guide. D)We would like to develop a management system with the operational time-based supervision of measuring devices and measuring systems, which would result in a new philosophy in the field of quality management. With the new system, we would not only design and examine individual measuring systems in a more cost-effective, more transparent and predictable way, but mainly depending on their state of use. During our customer visits and benchmarking, it was found that the old (English)
8 February 2022
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Kunszentmárton, Jász-Nagykun-Szolnok
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Identifiers
GINOP-2.1.7-15-2016-00275
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