Expansion of the capacity of Hungarian medium-sized enterprises to increase exports (Q3913696): Difference between revisions
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The project was designed to best serve our objectives, i.e. only the purchase of new production equipment. The calls for proposals were launched after thorough preparation, based on demand analysis, capacity calculations and technical parameter definitions. In selecting the types of equipment, we insisted on technical standards, with a greater focus on savings and compliance with relevant European directives and standards. Production capacity expansion and investment needs (with key technical parameters) per production unit: 1) Bone Sheet Manufacturing: + 18 % — 3 x 3+ 1 axis vertical machining center (nmax=12000f/min, X/Y/Z working area=560/410/450mm, 20pcs toolbox, 3+ 1 axis, Heidenhain control, cooling through the spindle); — 1 vertical machining centre with 3+ 2 axis (nmax=12000f/min, work area X/Y/Z = 1020/520/540mm, 24pcs toolbox, 3+ 2 axes, Heidenhain control, main spindle cooling); 2)Making of marrow nails: + 21 %; — 1 CNC long lathe (Dmax=38 mm, nmax=7000 f/min, stroke=350mm, 10pcs revolver tool space, number of controlled axes: 12 FANUC controls); — 1 CNC length drilling machine (Dmin/max=0.8/10mm, Lmax=600 mm, nmax = 20000 f/min, 2 spindles, SIMENS control); — 2 pcs. 3+ 1 axis vertical machining center (nmax=12000 f/min, work area X/Y/Z=560/410/450mm, toolbox 20, 3+ 1 axis, Heidenhain control, cooling through main spindle); 3) Bone Screw Manufacturing: + 12 %; — 1 CNC long lathe (Dmax=20 mm, nmax=10000 f/min, stroke=205 mm, 6pcs turning tool space, number of controlled axes: 7, FANUC control); 4) Hip prosthesis production: + 20 % — 2 pcs. CNC turning machine (Dmax=51 mm, Lmax=400 mm, nmax=4500f/min, 12pcs revolver tool space, 3+ 1 axis, NCT control); The new equipment represents a significant increase in capacity, provides more productive technology than before, and is capable of complex machining that also reduces additional personal time (e.g. deburring). The main steps in the implementation of the project are: 1)Conclusion of transport with suppliers 2) Preparation of equipment installation plan 3)Establishment of equipment infrastructure 4) Installation of equipment (3 phases), performance of touch protection measurements, IQ according to internal regulation MU20-01-01 5) Preparation of equipment for production (equipment, tooling, programming), DNC system construction (in 3 phases) 6)OQ execution according to internal regulation (in 3 phases) 7)Preparation of maintenance instructions (3 phases) 8)Introduction of equipment in production (SAP data uploading, technology modification, validation), performing PQ according to internal regulations (3 steps) The tasks are carried out using own resources. Excellent management and experienced technical human resources are available to complete the project. The tasks listed can be performed with great certainty and planned (English) | |||||||||||||||
| Property / summary: The project was designed to best serve our objectives, i.e. only the purchase of new production equipment. The calls for proposals were launched after thorough preparation, based on demand analysis, capacity calculations and technical parameter definitions. In selecting the types of equipment, we insisted on technical standards, with a greater focus on savings and compliance with relevant European directives and standards. Production capacity expansion and investment needs (with key technical parameters) per production unit: 1) Bone Sheet Manufacturing: + 18 % — 3 x 3+ 1 axis vertical machining center (nmax=12000f/min, X/Y/Z working area=560/410/450mm, 20pcs toolbox, 3+ 1 axis, Heidenhain control, cooling through the spindle); — 1 vertical machining centre with 3+ 2 axis (nmax=12000f/min, work area X/Y/Z = 1020/520/540mm, 24pcs toolbox, 3+ 2 axes, Heidenhain control, main spindle cooling); 2)Making of marrow nails: + 21 %; — 1 CNC long lathe (Dmax=38 mm, nmax=7000 f/min, stroke=350mm, 10pcs revolver tool space, number of controlled axes: 12 FANUC controls); — 1 CNC length drilling machine (Dmin/max=0.8/10mm, Lmax=600 mm, nmax = 20000 f/min, 2 spindles, SIMENS control); — 2 pcs. 3+ 1 axis vertical machining center (nmax=12000 f/min, work area X/Y/Z=560/410/450mm, toolbox 20, 3+ 1 axis, Heidenhain control, cooling through main spindle); 3) Bone Screw Manufacturing: + 12 %; — 1 CNC long lathe (Dmax=20 mm, nmax=10000 f/min, stroke=205 mm, 6pcs turning tool space, number of controlled axes: 7, FANUC control); 4) Hip prosthesis production: + 20 % — 2 pcs. CNC turning machine (Dmax=51 mm, Lmax=400 mm, nmax=4500f/min, 12pcs revolver tool space, 3+ 1 axis, NCT control); The new equipment represents a significant increase in capacity, provides more productive technology than before, and is capable of complex machining that also reduces additional personal time (e.g. deburring). The main steps in the implementation of the project are: 1)Conclusion of transport with suppliers 2) Preparation of equipment installation plan 3)Establishment of equipment infrastructure 4) Installation of equipment (3 phases), performance of touch protection measurements, IQ according to internal regulation MU20-01-01 5) Preparation of equipment for production (equipment, tooling, programming), DNC system construction (in 3 phases) 6)OQ execution according to internal regulation (in 3 phases) 7)Preparation of maintenance instructions (3 phases) 8)Introduction of equipment in production (SAP data uploading, technology modification, validation), performing PQ according to internal regulations (3 steps) The tasks are carried out using own resources. Excellent management and experienced technical human resources are available to complete the project. The tasks listed can be performed with great certainty and planned (English) / rank | |||||||||||||||
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| Property / summary: The project was designed to best serve our objectives, i.e. only the purchase of new production equipment. The calls for proposals were launched after thorough preparation, based on demand analysis, capacity calculations and technical parameter definitions. In selecting the types of equipment, we insisted on technical standards, with a greater focus on savings and compliance with relevant European directives and standards. Production capacity expansion and investment needs (with key technical parameters) per production unit: 1) Bone Sheet Manufacturing: + 18 % — 3 x 3+ 1 axis vertical machining center (nmax=12000f/min, X/Y/Z working area=560/410/450mm, 20pcs toolbox, 3+ 1 axis, Heidenhain control, cooling through the spindle); — 1 vertical machining centre with 3+ 2 axis (nmax=12000f/min, work area X/Y/Z = 1020/520/540mm, 24pcs toolbox, 3+ 2 axes, Heidenhain control, main spindle cooling); 2)Making of marrow nails: + 21 %; — 1 CNC long lathe (Dmax=38 mm, nmax=7000 f/min, stroke=350mm, 10pcs revolver tool space, number of controlled axes: 12 FANUC controls); — 1 CNC length drilling machine (Dmin/max=0.8/10mm, Lmax=600 mm, nmax = 20000 f/min, 2 spindles, SIMENS control); — 2 pcs. 3+ 1 axis vertical machining center (nmax=12000 f/min, work area X/Y/Z=560/410/450mm, toolbox 20, 3+ 1 axis, Heidenhain control, cooling through main spindle); 3) Bone Screw Manufacturing: + 12 %; — 1 CNC long lathe (Dmax=20 mm, nmax=10000 f/min, stroke=205 mm, 6pcs turning tool space, number of controlled axes: 7, FANUC control); 4) Hip prosthesis production: + 20 % — 2 pcs. CNC turning machine (Dmax=51 mm, Lmax=400 mm, nmax=4500f/min, 12pcs revolver tool space, 3+ 1 axis, NCT control); The new equipment represents a significant increase in capacity, provides more productive technology than before, and is capable of complex machining that also reduces additional personal time (e.g. deburring). The main steps in the implementation of the project are: 1)Conclusion of transport with suppliers 2) Preparation of equipment installation plan 3)Establishment of equipment infrastructure 4) Installation of equipment (3 phases), performance of touch protection measurements, IQ according to internal regulation MU20-01-01 5) Preparation of equipment for production (equipment, tooling, programming), DNC system construction (in 3 phases) 6)OQ execution according to internal regulation (in 3 phases) 7)Preparation of maintenance instructions (3 phases) 8)Introduction of equipment in production (SAP data uploading, technology modification, validation), performing PQ according to internal regulations (3 steps) The tasks are carried out using own resources. Excellent management and experienced technical human resources are available to complete the project. The tasks listed can be performed with great certainty and planned (English) / qualifier | |||||||||||||||
point in time: 8 February 2022
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Revision as of 14:08, 8 February 2022
Project Q3913696 in Hungary
| Language | Label | Description | Also known as |
|---|---|---|---|
| English | Expansion of the capacity of Hungarian medium-sized enterprises to increase exports |
Project Q3913696 in Hungary |
Statements
515,809,777 forint
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2,820,061.622 Euro
0.0027336256 Euro
14 December 2021
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1,031,619,554.0 forint
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50.0 percent
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1 September 2015
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19 April 2017
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Sanatmetal Ortopédiai és Traumatológiai Eszközöket Gyártó Korlátolt Felelősségű Társaság
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47°53'56.36"N, 20°22'27.73"E
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A projektet úgy terveztük, a leghatékonyabban szolgálja az elérendő céljainkat, azaz kizárólag új termelő eszközök beszerzését tartalmazza. Az ajánlatkéréseket alapos előkészítést követően indítottuk el, amelyek alapját igény elemzés, kapacitás számítások, műszaki paraméter meghatározások képezték. A berendezések típusainak kiválasztásakor a műszaki színvonalhoz ragaszkodva fokozottan szem előtt tartottuk a takarékosságot, illetve azt, hogy azok megfeleljenek vonatkozó európai irányelveknek, szabványoknak. Termelési kapacitás bővülés és beruházási igény (a legfontosabb műszaki paraméterekkel) termelési egységenként: 1) Csontlemez gyártás: +18% - 3 db 3+1 tengelyes függőleges megmunkáló központ (Nmax=12000f/min, X/Y/Z munkaterület=560/410/450mm, 20db-os szerszámtár, 3+1 tengely, Heidenhain vezérlés, főorsón keresztüli hűtés); - 1 db 3+2 tengelyes függőleges megmunkáló központ (Nmax=12000f/min, X/Y/Z munkaterület = 1020/520/540mm, 24db-os szerszámtár, 3+2 tengely, Heidenhain vezérlés, főorsón keresztüli hűtés); 2) Velőűrszeg gyártás: +21%; - 1 db CNC hosszeszterga (Dmax=38 mm, Nmax=7000 f/min, löket=350mm, 10db-os revolver szerszámhely, vezérelt tengelyek száma: 12 db, FANUC vezérlés); - 1 db CNC hosszlyukfúró gép (Dmin/max=0,8/10mm, Lmax=600 mm, Nmax = 20000 f/min, 2 db orsó, SIMENS vezérlés); - 2 db. 3+1 tengelyes függőleges megmunkáló központ (Nmax=12000 f/min, X/Y/Z munkaterület=560/410/450mm, 20 db-os szerszámtár, 3+1 tengely, Heidenhain vezérlés, főorsón keresztüli hűtés); 3) Csontcsavar gyártás: +12%; - 1 db CNC hosszeszterga (Dmax= 20 mm, Nmax=10000 f/min, löket=205 mm, 6db esztergáló szerszámhely, vezérelt tengelyek száma: 7 db, FANUC vezérlés); 4) Csípőprotézis gyártás: + 20% - 2 db. CNC esztergagép (Dmax=51 mm, Lmax=400 mm, Nmax=4500f/min, 12db-os revolver szerszámhely, 3+1 tengely, NCT vezérlés); Az új berendezések jelentős kapacitás bővülést jelentenek, a korábbitól termelékenyebb technológiát biztosítanak, valamint olyan komplex megmunkálásra képesek, amik a járulékos személyi időket (pl. sorjázás) is csökkentik. A projekt megvalósításának fontosabb lépései: 1)Szállítási szerződéskötés a beszállítókkal 2)Géptelepítési terv elkészítése 3)Berendezések infrastruktúrájának kiépítése 4)A berendezések telepítése (3 ütemben), érintésvédelmi mérések elvégeztetése, IQ elvégzése a MU20-01-01 belső szabályozás szerint 5) A berendezések felkészítése a gyártásra (készülékezés, szerszámozás, programozás), DNC rendszer kiépítése (3 ütemben) 6)OQ elvégzése a belső szabályozás szerint (3 ütemben) 7)Karbantartási utasítások elkészítése (3 ütemben) 8)Berendezés bevezetése a termelésbe (SAP adatfeltöltés, technológia módosítása, validálás), PQ elvégzése a belső szabályozás szerint (3 ütemben) A feladatok elvégzése saját erőforrások felhasználásával történik.A projekt megvalósításához kiváló menedzsment és tapasztalt műszaki humán erőforrás rendelkezésre áll. A felsorolt feladatok nagy biztonsággal és a tervezetten végrehajthatók (Hungarian)
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The project was designed to best serve our objectives, i.e. only the purchase of new production equipment. The calls for proposals were launched after thorough preparation, based on demand analysis, capacity calculations and technical parameter definitions. In selecting the types of equipment, we insisted on technical standards, with a greater focus on savings and compliance with relevant European directives and standards. Production capacity expansion and investment needs (with key technical parameters) per production unit: 1) Bone Sheet Manufacturing: + 18 % — 3 x 3+ 1 axis vertical machining center (nmax=12000f/min, X/Y/Z working area=560/410/450mm, 20pcs toolbox, 3+ 1 axis, Heidenhain control, cooling through the spindle); — 1 vertical machining centre with 3+ 2 axis (nmax=12000f/min, work area X/Y/Z = 1020/520/540mm, 24pcs toolbox, 3+ 2 axes, Heidenhain control, main spindle cooling); 2)Making of marrow nails: + 21 %; — 1 CNC long lathe (Dmax=38 mm, nmax=7000 f/min, stroke=350mm, 10pcs revolver tool space, number of controlled axes: 12 FANUC controls); — 1 CNC length drilling machine (Dmin/max=0.8/10mm, Lmax=600 mm, nmax = 20000 f/min, 2 spindles, SIMENS control); — 2 pcs. 3+ 1 axis vertical machining center (nmax=12000 f/min, work area X/Y/Z=560/410/450mm, toolbox 20, 3+ 1 axis, Heidenhain control, cooling through main spindle); 3) Bone Screw Manufacturing: + 12 %; — 1 CNC long lathe (Dmax=20 mm, nmax=10000 f/min, stroke=205 mm, 6pcs turning tool space, number of controlled axes: 7, FANUC control); 4) Hip prosthesis production: + 20 % — 2 pcs. CNC turning machine (Dmax=51 mm, Lmax=400 mm, nmax=4500f/min, 12pcs revolver tool space, 3+ 1 axis, NCT control); The new equipment represents a significant increase in capacity, provides more productive technology than before, and is capable of complex machining that also reduces additional personal time (e.g. deburring). The main steps in the implementation of the project are: 1)Conclusion of transport with suppliers 2) Preparation of equipment installation plan 3)Establishment of equipment infrastructure 4) Installation of equipment (3 phases), performance of touch protection measurements, IQ according to internal regulation MU20-01-01 5) Preparation of equipment for production (equipment, tooling, programming), DNC system construction (in 3 phases) 6)OQ execution according to internal regulation (in 3 phases) 7)Preparation of maintenance instructions (3 phases) 8)Introduction of equipment in production (SAP data uploading, technology modification, validation), performing PQ according to internal regulations (3 steps) The tasks are carried out using own resources. Excellent management and experienced technical human resources are available to complete the project. The tasks listed can be performed with great certainty and planned (English)
8 February 2022
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Eger, Heves
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Identifiers
GINOP-1.2.1-15-2015-00035
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