RESEARCH INTO ELECTROCHEMICAL TECHNIQUES FOR THE RECOVERY AND INTEGRAL REUSE OF HOT FORGING LUBRICATION RESIDUES (Q3176472): Difference between revisions
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(Removed claim: summary (P836): This project is part of the application of the principles of the Circular Economy to the field of hot forging of automotive crankshafts._x000D_ After the successive cycles of stamping of crankshafts there is an excess of cooling water and lubricant of the tools in the environment of the maximum press. Both elements fall by gravity into the pit of the press itself together with other substances resulting from the process such as husk detached f...) |
(Created claim: summary (P836): This project is part of the application of the principles of the Circular Economy to the field of hot forging of automotive crankshafts._x000D_ After the successive cycles of stamping of crankshafts there is an excess of cooling water and lubricant of the tools in the environment of the maximum press. Both elements fall by gravity into the pit of the press itself together with other substances resulting from the process such as husk detached fro...) |
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This project is part of the application of the principles of the Circular Economy to the field of hot forging of automotive crankshafts._x000D_ After the successive cycles of stamping of crankshafts there is an excess of cooling water and lubricant of the tools in the environment of the maximum press. Both elements fall by gravity into the pit of the press itself together with other substances resulting from the process such as husk detached from part steel, and oils and greases from the various elements of the press._x000D_ The amalgam resulting from each of the 5 lines of GALFOR crankshaft forging is collected from each of the press pits and transported to an internal treatment plant. Here, by a process of physical — chemical separation is divided into two distinct fractions, which are removed from the company by authorised waste managers._x000D_ — Liquid fraction. Composed of excess cooling water, the water that is incorporated into the commercial lubricant used for dilution and various pollutants in suspension such as oils, greases and elements of the lubricant itself. The total annual volume of this residual fraction exceeds 19,000 cubic meters per year._x000D_ — Solid fraction. It is composed of the solid elements of the initial mixture, mainly graphite and husk, together with those fats, lubricants and oils that are attached to them. The result is a high viscosity pasty mixture of which more than 350 tons per year are generated._x000D_ The general objective of this project is to generate a new range of specific electrochemical techniques for each of these two fractions of waste for the recovery of the entire water and graphite contained in them and their complete reintegration into the forming phase in maximum forging press (English) | |||||||||||||||
| Property / summary: This project is part of the application of the principles of the Circular Economy to the field of hot forging of automotive crankshafts._x000D_ After the successive cycles of stamping of crankshafts there is an excess of cooling water and lubricant of the tools in the environment of the maximum press. Both elements fall by gravity into the pit of the press itself together with other substances resulting from the process such as husk detached from part steel, and oils and greases from the various elements of the press._x000D_ The amalgam resulting from each of the 5 lines of GALFOR crankshaft forging is collected from each of the press pits and transported to an internal treatment plant. Here, by a process of physical — chemical separation is divided into two distinct fractions, which are removed from the company by authorised waste managers._x000D_ — Liquid fraction. Composed of excess cooling water, the water that is incorporated into the commercial lubricant used for dilution and various pollutants in suspension such as oils, greases and elements of the lubricant itself. The total annual volume of this residual fraction exceeds 19,000 cubic meters per year._x000D_ — Solid fraction. It is composed of the solid elements of the initial mixture, mainly graphite and husk, together with those fats, lubricants and oils that are attached to them. The result is a high viscosity pasty mixture of which more than 350 tons per year are generated._x000D_ The general objective of this project is to generate a new range of specific electrochemical techniques for each of these two fractions of waste for the recovery of the entire water and graphite contained in them and their complete reintegration into the forming phase in maximum forging press (English) / rank | |||||||||||||||
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| Property / summary: This project is part of the application of the principles of the Circular Economy to the field of hot forging of automotive crankshafts._x000D_ After the successive cycles of stamping of crankshafts there is an excess of cooling water and lubricant of the tools in the environment of the maximum press. Both elements fall by gravity into the pit of the press itself together with other substances resulting from the process such as husk detached from part steel, and oils and greases from the various elements of the press._x000D_ The amalgam resulting from each of the 5 lines of GALFOR crankshaft forging is collected from each of the press pits and transported to an internal treatment plant. Here, by a process of physical — chemical separation is divided into two distinct fractions, which are removed from the company by authorised waste managers._x000D_ — Liquid fraction. Composed of excess cooling water, the water that is incorporated into the commercial lubricant used for dilution and various pollutants in suspension such as oils, greases and elements of the lubricant itself. The total annual volume of this residual fraction exceeds 19,000 cubic meters per year._x000D_ — Solid fraction. It is composed of the solid elements of the initial mixture, mainly graphite and husk, together with those fats, lubricants and oils that are attached to them. The result is a high viscosity pasty mixture of which more than 350 tons per year are generated._x000D_ The general objective of this project is to generate a new range of specific electrochemical techniques for each of these two fractions of waste for the recovery of the entire water and graphite contained in them and their complete reintegration into the forming phase in maximum forging press (English) / qualifier | |||||||||||||||
point in time: 12 October 2021
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Revision as of 18:50, 12 October 2021
Project Q3176472 in Spain
| Language | Label | Description | Also known as |
|---|---|---|---|
| English | RESEARCH INTO ELECTROCHEMICAL TECHNIQUES FOR THE RECOVERY AND INTEGRAL REUSE OF HOT FORGING LUBRICATION RESIDUES |
Project Q3176472 in Spain |
Statements
523,659.2 Euro
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654,574.0 Euro
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80.0 percent
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18 February 2019
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31 January 2021
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CIE GALFOR SA
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42°17'47.33"N, 7°52'20.32"W
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32075
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El presente proyecto se enmarca en la aplicación de los principios de la Economía Circular al ámbito de la forja en caliente de cigüeñales de automoción._x000D_ Tras los sucesivos ciclos de estampación de cigüeñales se produce un exceso de agua de refrigeración y de lubricante de los utillajes en el entorno de la prensa máxima. Ambos elementos caen por gravedad hacia el foso de la propia prensa junto con otras sustancias resultantes del proceso como cascarilla desprendida del acero de pieza, y aceites y grasas de engrase de los distintos elementos de la prensa._x000D_ La amalgama resultante de cada una de las 5 líneas de forja de cigüeñales de GALFOR es recogida de cada uno de los fosos de prensa y transportada a una planta de tratamiento interna. Aquí, mediante un proceso de separación físico - químico se divide en dos fracciones diferenciadas, las cuales son retiradas de la empresa por gestores de residuos autorizados._x000D_ - Fracción líquida. Compuesta por el agua de refrigeración sobrante, el agua que se incorpora al lubricante comercial empleado para su dilución y diversas sustancias contaminantes en suspensión como aceites, grasas y elementos del propio lubricante. El volumen total anual de esta fracción residual supera los 19.000 metros cúbicos anuales._x000D_ - Fracción sólida. Compuesta por los elementos sólidos de la mezcla inicial, principalmente grafito y cascarilla, junto con aquellas grasas, lubricantes y aceites que se arrastran adheridos a éstos. El resultado es una mezcla pastosa de alta viscosidad de la cual se generan más de 350 toneladas anuales._x000D_ El Objetivo General de este proyecto es la generación de una nueva gama de técnicas electroquímicas específicas de tratamiento de cada una de estas dos fracciones de residuo para la recuperación de la totalidad del agua y del grafito en ellas contenidas y su completa reintegración en la propia fase de conformado en prensa máxima de forja (Spanish)
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This project is part of the application of the principles of the Circular Economy to the field of hot forging of automotive crankshafts._x000D_ After the successive cycles of stamping of crankshafts there is an excess of cooling water and lubricant of the tools in the environment of the maximum press. Both elements fall by gravity into the pit of the press itself together with other substances resulting from the process such as husk detached from part steel, and oils and greases from the various elements of the press._x000D_ The amalgam resulting from each of the 5 lines of GALFOR crankshaft forging is collected from each of the press pits and transported to an internal treatment plant. Here, by a process of physical — chemical separation is divided into two distinct fractions, which are removed from the company by authorised waste managers._x000D_ — Liquid fraction. Composed of excess cooling water, the water that is incorporated into the commercial lubricant used for dilution and various pollutants in suspension such as oils, greases and elements of the lubricant itself. The total annual volume of this residual fraction exceeds 19,000 cubic meters per year._x000D_ — Solid fraction. It is composed of the solid elements of the initial mixture, mainly graphite and husk, together with those fats, lubricants and oils that are attached to them. The result is a high viscosity pasty mixture of which more than 350 tons per year are generated._x000D_ The general objective of this project is to generate a new range of specific electrochemical techniques for each of these two fractions of waste for the recovery of the entire water and graphite contained in them and their complete reintegration into the forming phase in maximum forging press (English)
12 October 2021
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San Cibrao das Viñas
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Identifiers
IDI-20190324
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