Implementation of an innovative technology for the production of disc brushes based on the innovative construction of Prague and the GB20 machine tool machine (Q94861): Difference between revisions

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(‎Removed claim: summary (P836): At present, the Applicant’s establishment in the production of brushes runs an extended production process using a subcontractor. Semi-finished product brushes after production in the plant are transferred to the subcontractor in a manual process and are returned to the applicant’s warehouse in a manual process. This process generates costly logistics, a long operation and a negative impact on the environment, resulting in minimum from unneces...)
Property / summary
At present, the Applicant’s establishment in the production of brushes runs an extended production process using a subcontractor. Semi-finished product brushes after production in the plant are transferred to the subcontractor in a manual process and are returned to the applicant’s warehouse in a manual process. This process generates costly logistics, a long operation and a negative impact on the environment, resulting in minimum from unnecessary transport and affects quality control, which is flawed by the subcontractor. The investment will consist of the implementation of a new technology to modify the process and the new product. The new technology consists of the melting of the plastic mixture at the extrusion of plastics, which fills the injection mechanism of the injection of a given quantity of raw material. In subsequent steps, the mixture is injected into moulds, followed by heat up to the temperature of the automatic release of the mould. The extract produced is sent to the automatic thornback centre (I do not have such equipment in Poland) which fills the holes in pre-programmed material such as wire rod in different dimensions. after completion of the brush process, a brush is ready to be used for a road sweeper. The process will be shortened from eight to four steps and the sub-contractor, which was costly, hindered quality control and transported significant adverse effects on the environment (flue gas transporting intermediate products over a distance of 30 km). In addition to the new technology, a new product will be implemented based on a unique spray with already drained holes, in exchange for drilled holes. This will increase the durability and duration of use of the brush. (English)
 
Property / summary: At present, the Applicant’s establishment in the production of brushes runs an extended production process using a subcontractor. Semi-finished product brushes after production in the plant are transferred to the subcontractor in a manual process and are returned to the applicant’s warehouse in a manual process. This process generates costly logistics, a long operation and a negative impact on the environment, resulting in minimum from unnecessary transport and affects quality control, which is flawed by the subcontractor. The investment will consist of the implementation of a new technology to modify the process and the new product. The new technology consists of the melting of the plastic mixture at the extrusion of plastics, which fills the injection mechanism of the injection of a given quantity of raw material. In subsequent steps, the mixture is injected into moulds, followed by heat up to the temperature of the automatic release of the mould. The extract produced is sent to the automatic thornback centre (I do not have such equipment in Poland) which fills the holes in pre-programmed material such as wire rod in different dimensions. after completion of the brush process, a brush is ready to be used for a road sweeper. The process will be shortened from eight to four steps and the sub-contractor, which was costly, hindered quality control and transported significant adverse effects on the environment (flue gas transporting intermediate products over a distance of 30 km). In addition to the new technology, a new product will be implemented based on a unique spray with already drained holes, in exchange for drilled holes. This will increase the durability and duration of use of the brush. (English) / rank
Normal rank
 

Revision as of 17:33, 15 October 2020

Project in Poland financed by DG Regio
Language Label Description Also known as
English
Implementation of an innovative technology for the production of disc brushes based on the innovative construction of Prague and the GB20 machine tool machine
Project in Poland financed by DG Regio

    Statements

    country
    Poland
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    EU contribution
    766,150.0 zloty
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    183,876.0 Euro
    exchange rate to Euro
    0.24 Euro
    point in time
    13 January 2020
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    budget
    2,189,000.0 zloty
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    525,360.0 Euro
    exchange rate to Euro
    0.24 Euro
    point in time
    13 January 2020
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    co-financing rate
    35.0 percent
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    start time
    1 March 2016
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    end time
    31 December 2017
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    beneficiary name (string)
    INDUSTRIAL BRUSH MANUFACTURERS SPÓŁKA Z OGRANICZONĄ ODPOWIEDZIALNOŚCIĄ
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    beneficiary
    Q2518497
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    coordinate location

    51°9'50.0"N, 16°35'39.5"E
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    summary
    Obecnie w zakładzie Wnioskodawcy przy produkcji szczotek talerzowych funkcjonuje wydłużony proces produkcji z wykorzystaniem podwykonawcy. Półprodukty szczotek talerzowych po wyprodukowaniu w zakładzie trafiają do podwykonawcy, tam w ręcznym procesie są montowane i trafiają z powrotem do magazynu Wnioskodawcy. Proces ten generuje kosztowną logistykę, długi czas operacji oraz negatywny wpływ na środowisko wynikający min. ze zbędnego transportu oraz wpływa na kontrolę jakości, która przez etap podwykonawcy jest wadliwa. Inwestycja będzie polegała na wdrożeniu nowej technologii zmieniającej ten proces oraz nowego produktu. Nowa technologia polega na topieniu mieszanki tworzyw sztucznych w ekstruderze, który napełnia mechanizm tłokowy wtryskarki zadaną ilością surowca. W kolejnych krokach mieszanka jest wtłaczana do formy wtryskowej, a następnie wystudzona do temperatury umożliwiającej automatyczne uwolnienie podkładu z formy. Wyprodukowana wypraska trafia na automatyczne centrum nabijające (nie m takich urządzeń w Polsce) które wypełnia otwory zaprogramowanym wcześniej materiałem takim jak drut walcowany w różnych wymiarach Po zakończeniu procesu nabijania szczotka jest gotowa do użycia na zamiatarce. Proces skróci się z ośmiu do czterech etapów oraz wyeliminowany zostanie podwykonawca, który był kosztowny, utrudniał kontrolę jakości i przez transport powodował znaczne, negatywne oddziaływania na środowisko (spaliny samochodu ciężarowego transportującego półprodukty na odcinku 30 km). Poza nową technologią wdrożony zostanie nowy produkt oparty na unikatowej wyprasce z już odlanymi otworami, w zamian za otwory wiercone. Spowoduje to wzrost trwałości i czasu używania szczotki. (Polish)
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    Identifiers

    Polish Kohesio ID
    RPDS.01.05.01-02-0029/15
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