Development of a prototype of a universally variable precision device system at Cad Production Kft. (Q3929801): Difference between revisions
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A) Our project, which brings together our experimental development, aims to develop a prototype of a type independent universally variable precision device system suitable for Go-Nogo (corresponding, non-compliant) inspection in the automotive plate production area. As a result of the development, a complex control device (fixture, gage) can be built with battery storage, which allows the geometric dimension parameters of the manufactured products to be verified. A significant part of the geometry of the general automotive components (plate, moulded elements) can be checked with this tool created as a result of the development. Once a given product has elapsed, the control device used for the product can be rebuilt to check the specified parameters of a new product, ensuring economical use for automotive suppliers with the possibility of multiple use. Stage 1: Setting up requirements for design — Establishing the requirements of the general monitoring device for battery packs — Examination of technical requirements. Assessment of customer needs, market testing — Structured establishment of aggregate function requirements — Weighted function testing of development needs, establishment of customer and technical requirements against the outcome of the development — Summary of technical principles, comprehensive examination of scientific auditing techniques. Analysis of the functions, methods of implementation and manufacturing conditions of the unique devices designed and manufactured so far — Feasibility tests, feasibility methods and variations of the expected requirements — Examination of their productionability. Economical testing of manufacturability Milesstone: Formulation of requirements and requirements for general monitoring equipment. Completion of preliminary investigations. Duration: 6 months Stage 2: The design process: — Establishment of sketches, preparation of function plans — Creation of block sketches based on the draft functions. Method of operation testing, theoretical testing of applications. — Detailed design of the appropriate blocks — Developing, modelling and testing the method of individual movements, guides and positioning — Completion of the required strength calculations, testing of loads — Manufacture of the models developed. With regard to the planned series production — Production of cost estimates — Determination of surface qualities and tolerances required according to the criteria of use and manufacturing — freezing of design designs — carrying out material quality tests, carrying out test-working of specimens — Necessary technological tests. Experimental development of the machinability of certain elements — Determination of the material quality, heat treatment status or surface treatment of elements — Production of drawing documentation — Examination of the impact of roughness of surfaces on each other, focusing on the properties relevant to the application — FMEA test, for each element Milesstone: Preparation of the production plans for the general control device battery set. Completion of the planning process. Duration: 6 months Stage 3: Prototyping steps — Production-technology design of the elements with finished production plans — Establishment of the order of production of each element on the basis of prototype production conditions — Preparation of operational plans, submission of finished documentation in the workshop — Production — Continuous feedback to design based on manufacturing experience — Development of amendments proposals — New manufacturing tests — Production of new prototype elements, measuring elements — Testing of related elements — Testing of fittings, with particular regard to adjustment or in-service movement possibilities, measuring them Testing: — Compilation of a test unit from the manufactured elements — Functional examination of the assembled unit on the basis of the list of requirements set out in the first stage — Measurement of a compilation, examination of its refinement possibilities — Evaluation of tests, setting up of FMEA corrected by practical experience — Redesign, remanufacturing and re-testing until all elements of the product meet the established requirements A prototype of the generic control device battery set has been completed. Completion of the production process. Duration: 8 Months C) During the development, a universal battery set of high precision, series-manufacturable, installation control devices is set up, which is specifically suitable for in-production inspection according to RPS basement of automotive parts. The new device can be assembled or configured with high precision on XYZ linear axis and A,B rotary axis within the given size range. The set positions can be recorded in such a way that the device assembled from the battery set can be reliably utilised under in-production conditions. (English) | |||||||||||||||
| Property / summary: A) Our project, which brings together our experimental development, aims to develop a prototype of a type independent universally variable precision device system suitable for Go-Nogo (corresponding, non-compliant) inspection in the automotive plate production area. As a result of the development, a complex control device (fixture, gage) can be built with battery storage, which allows the geometric dimension parameters of the manufactured products to be verified. A significant part of the geometry of the general automotive components (plate, moulded elements) can be checked with this tool created as a result of the development. Once a given product has elapsed, the control device used for the product can be rebuilt to check the specified parameters of a new product, ensuring economical use for automotive suppliers with the possibility of multiple use. Stage 1: Setting up requirements for design — Establishing the requirements of the general monitoring device for battery packs — Examination of technical requirements. Assessment of customer needs, market testing — Structured establishment of aggregate function requirements — Weighted function testing of development needs, establishment of customer and technical requirements against the outcome of the development — Summary of technical principles, comprehensive examination of scientific auditing techniques. Analysis of the functions, methods of implementation and manufacturing conditions of the unique devices designed and manufactured so far — Feasibility tests, feasibility methods and variations of the expected requirements — Examination of their productionability. Economical testing of manufacturability Milesstone: Formulation of requirements and requirements for general monitoring equipment. Completion of preliminary investigations. Duration: 6 months Stage 2: The design process: — Establishment of sketches, preparation of function plans — Creation of block sketches based on the draft functions. Method of operation testing, theoretical testing of applications. — Detailed design of the appropriate blocks — Developing, modelling and testing the method of individual movements, guides and positioning — Completion of the required strength calculations, testing of loads — Manufacture of the models developed. With regard to the planned series production — Production of cost estimates — Determination of surface qualities and tolerances required according to the criteria of use and manufacturing — freezing of design designs — carrying out material quality tests, carrying out test-working of specimens — Necessary technological tests. Experimental development of the machinability of certain elements — Determination of the material quality, heat treatment status or surface treatment of elements — Production of drawing documentation — Examination of the impact of roughness of surfaces on each other, focusing on the properties relevant to the application — FMEA test, for each element Milesstone: Preparation of the production plans for the general control device battery set. Completion of the planning process. Duration: 6 months Stage 3: Prototyping steps — Production-technology design of the elements with finished production plans — Establishment of the order of production of each element on the basis of prototype production conditions — Preparation of operational plans, submission of finished documentation in the workshop — Production — Continuous feedback to design based on manufacturing experience — Development of amendments proposals — New manufacturing tests — Production of new prototype elements, measuring elements — Testing of related elements — Testing of fittings, with particular regard to adjustment or in-service movement possibilities, measuring them Testing: — Compilation of a test unit from the manufactured elements — Functional examination of the assembled unit on the basis of the list of requirements set out in the first stage — Measurement of a compilation, examination of its refinement possibilities — Evaluation of tests, setting up of FMEA corrected by practical experience — Redesign, remanufacturing and re-testing until all elements of the product meet the established requirements A prototype of the generic control device battery set has been completed. Completion of the production process. Duration: 8 Months C) During the development, a universal battery set of high precision, series-manufacturable, installation control devices is set up, which is specifically suitable for in-production inspection according to RPS basement of automotive parts. The new device can be assembled or configured with high precision on XYZ linear axis and A,B rotary axis within the given size range. The set positions can be recorded in such a way that the device assembled from the battery set can be reliably utilised under in-production conditions. (English) / rank | |||||||||||||||
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| Property / summary: A) Our project, which brings together our experimental development, aims to develop a prototype of a type independent universally variable precision device system suitable for Go-Nogo (corresponding, non-compliant) inspection in the automotive plate production area. As a result of the development, a complex control device (fixture, gage) can be built with battery storage, which allows the geometric dimension parameters of the manufactured products to be verified. A significant part of the geometry of the general automotive components (plate, moulded elements) can be checked with this tool created as a result of the development. Once a given product has elapsed, the control device used for the product can be rebuilt to check the specified parameters of a new product, ensuring economical use for automotive suppliers with the possibility of multiple use. Stage 1: Setting up requirements for design — Establishing the requirements of the general monitoring device for battery packs — Examination of technical requirements. Assessment of customer needs, market testing — Structured establishment of aggregate function requirements — Weighted function testing of development needs, establishment of customer and technical requirements against the outcome of the development — Summary of technical principles, comprehensive examination of scientific auditing techniques. Analysis of the functions, methods of implementation and manufacturing conditions of the unique devices designed and manufactured so far — Feasibility tests, feasibility methods and variations of the expected requirements — Examination of their productionability. Economical testing of manufacturability Milesstone: Formulation of requirements and requirements for general monitoring equipment. Completion of preliminary investigations. Duration: 6 months Stage 2: The design process: — Establishment of sketches, preparation of function plans — Creation of block sketches based on the draft functions. Method of operation testing, theoretical testing of applications. — Detailed design of the appropriate blocks — Developing, modelling and testing the method of individual movements, guides and positioning — Completion of the required strength calculations, testing of loads — Manufacture of the models developed. With regard to the planned series production — Production of cost estimates — Determination of surface qualities and tolerances required according to the criteria of use and manufacturing — freezing of design designs — carrying out material quality tests, carrying out test-working of specimens — Necessary technological tests. Experimental development of the machinability of certain elements — Determination of the material quality, heat treatment status or surface treatment of elements — Production of drawing documentation — Examination of the impact of roughness of surfaces on each other, focusing on the properties relevant to the application — FMEA test, for each element Milesstone: Preparation of the production plans for the general control device battery set. Completion of the planning process. Duration: 6 months Stage 3: Prototyping steps — Production-technology design of the elements with finished production plans — Establishment of the order of production of each element on the basis of prototype production conditions — Preparation of operational plans, submission of finished documentation in the workshop — Production — Continuous feedback to design based on manufacturing experience — Development of amendments proposals — New manufacturing tests — Production of new prototype elements, measuring elements — Testing of related elements — Testing of fittings, with particular regard to adjustment or in-service movement possibilities, measuring them Testing: — Compilation of a test unit from the manufactured elements — Functional examination of the assembled unit on the basis of the list of requirements set out in the first stage — Measurement of a compilation, examination of its refinement possibilities — Evaluation of tests, setting up of FMEA corrected by practical experience — Redesign, remanufacturing and re-testing until all elements of the product meet the established requirements A prototype of the generic control device battery set has been completed. Completion of the production process. Duration: 8 Months C) During the development, a universal battery set of high precision, series-manufacturable, installation control devices is set up, which is specifically suitable for in-production inspection according to RPS basement of automotive parts. The new device can be assembled or configured with high precision on XYZ linear axis and A,B rotary axis within the given size range. The set positions can be recorded in such a way that the device assembled from the battery set can be reliably utilised under in-production conditions. (English) / qualifier | |||||||||||||||
point in time: 8 February 2022
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Revision as of 21:13, 8 February 2022
Project Q3929801 in Hungary
| Language | Label | Description | Also known as |
|---|---|---|---|
| English | Development of a prototype of a universally variable precision device system at Cad Production Kft. |
Project Q3929801 in Hungary |
Statements
76,080,362 forint
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316,731.226 Euro
0.0027336256 Euro
15 December 2021
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115,864,888.902 forint
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65.663008 percent
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1 January 2018
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31 December 2019
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CAD Production Speciális Gépgyártó, Mérnöki, Fejlesztő és Szolgáltató Korlátolt Felelősségű Társaság
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46°21'23.29"N, 17°47'19.28"E
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A) Kísérleti fejlesztésünket összefogó projektünk célja egy az autóipari lemezalkatrész gyártásban, a minőségbiztosítási területen Go-Nogo (megfelel, nem felel meg) ellenőrzésre alkalmas, típus független univerzálisan variálható, precíziós készülékrendszer prototípusának a kifejlesztése. A fejlesztés eredményeként elemtárszerűen működő, komplex ellenőrző készülék (fixture, gage) építhető fel, mellyel a gyártott termékek geometriai méretparaméterei ellenőrizhetőek. Az általános autóipari alkatrészek (lemez, fröccsöntött elemek) geometriájának jelentős része ellenőrizhetővé válik ezzel, a fejlesztés eredményeként létrejött eszközzel. Egy adott termék kifutását követően, a termékhez használt ellenőrző eszköz átépíthető egy új termék meghatározott paramétereinek ellenőrzésére, a többszöri felhasználás lehetőségével biztosítva a gazdaságos használatot az autóipari beszállítók számára. B) 1. ütem: Tervezéshez szükséges követelményrendszerek felállítása - Az általános ellenőrző készülék elemkészlettel szembeni igények felállítása - Műszaki igények vizsgálata. Vevői igények felmérése, piaci vizsgálat - Összesített funkcióigények strukturált felállítása - Fejlesztési igények súlyozott funkcióvizsgálatából, a fejlesztés eredményével szembeni vevői, műszaki elvárt követelmények felállítása - Műszaki elvek összegzése, tudományos ellenőrzéstechnikai átfogó vizsgálata. Az eddig tervezett, gyártott egyedi készülékek funkcióinak, megvalósítási módozatainak, gyárthatósági feltételeinek elemzése - Az elvárt követelmények megvalósíthatósági vizsgálatai, megvalósíthatósági módozatok, variációk felállítása - Azok gyárthatósági vizsgálata. A gyárthatóság gazdaságossági vizsgálata Mérföldkő: Az általános ellenőrző készülék elemkészlettel szembeni igények, követelmények megfogalmazása. Előzetes vizsgálatok lezárása. Időtartam: 6 hónap 2. ütem: A tervezési folyamat: - Vázlattervek felállítása, funkciótervek készítése - A funkcióvázlatok alapján blokkvázlatok létrehozása. Működési metódus vizsgálatok, igénybevételek elméleti tesztelése. - A megfelelő blokkok részlettervezése - Az egyes mozgások, megvezetések, pozícionálások módjának kidolgozása, modellezése, vizsgálata - A szükséges szilárdsági számítások elvégzése, a terhelések vizsgálata - A kidolgozott modellek gyárthatósági vizsgálata. Tekintettel a tervezett sorozatgyártásra - Gyártási költségbecslések készítése - Használati és gyárthatósági szempontok alapján szükséges felületi minőségek, tűrések meghatározása - Designtervek fagyasztása - Anyagminőségi vizsgálatok elvégzése, próbatestek próbamegmunkálások végzése - Szükséges technológiai próbák, elvégzése. Egyes elemek gyárthatóságának kísérleti fejlesztése - Elemek anyagminőségének, hőkezelőségi állapotának, esetleg felületkezelésének meghatározás - Gyártási rajzdokumentáció készítése - Felületek érdességének egymásra gyakorolt hatásának vizsgálata az alkalmazás szempontjából lényeges tulajdonságokra fókuszálva - FMEA vizsgálat, minden elemre Mérföldkő: Az általános ellenőrző készülék elemkészlet gyártási terveinek elkészítése. A tervezési folyamat lezárása. Időtartam: 6 hónap 3. ütem: A prototípus gyártásának lépései - Az kész gyártási tervekkel rendelkező elemek gyártás-technológiai tervezése - Prototípus gyártási feltételeket alapul véve az egyes elemek gyártási sorrendjének felállítása - Műveleti tervek készítése, a kész dokumentációk műhelybe adása - Gyártás - Folyamatos visszacsatolás a gyártási tapasztalatok alapján a tervezéshez - Módosítási javaslatok kidolgozása - Új gyárthatósági vizsgálatok - Újabb prototípus elemek gyártása, az elemek bemérése - Az egymással kapcsolódó elemek próbaszerelése - Illeszkedések vizsgálata, különös tekintettel a beállítás, vagy az üzem közbeni mozgási lehetőségekre, ezek bemérése Tesztelés: - Teszt vizsgálóegység összeállítása a legyártott elemekből - Az összeállított egység funkcionális vizsgálata az első szakaszban felállított követelményjegyzék alapján - Összeállítás bemérése, finomállítási lehetőségeinek vizsgálata - A tesztek kiértékelése, gyakorlati tapasztalatokkal korrigált FMEA felállítása - Újratervezés, újragyártás, újratesztelés amíg a termék minden elemében megfelel a felállított követelményrendszernek Mérföldkő: Az általános ellenőrző készülék elemkészlet prototípusának elkészülte. A gyártási folyamat lezárása. Időtartam: 8 hónap C) A fejlesztés során egy nagy pontosságú, sorozatban gyártható, szereléssel ellenőrző eszközöktől elvárható pontossággal beállítható, egyetemes elemkészlet jön létre, amely specifikusan gyártásközi ellenőrzésre autóipari alkatrész RPS bázisolás szerinti ellenőrzésére alkalmas. Az új eszköz elemi, az adott mérettartományon belül tetszőleges kiosztásban, felépítésben, szerelhetőek össze, illetve mérőgép alatt nagy pontossággal beállíthatóak XYZ lineáris tengely és A,B forgó tengely mentén. A beállított pozíciók rögzíthetőek oly módon hogy az elemkészletből tetszőlegesen összeállított készülék gyártásközi körülmények közt is megbízhatóan haszn (Hungarian)
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A) Our project, which brings together our experimental development, aims to develop a prototype of a type independent universally variable precision device system suitable for Go-Nogo (corresponding, non-compliant) inspection in the automotive plate production area. As a result of the development, a complex control device (fixture, gage) can be built with battery storage, which allows the geometric dimension parameters of the manufactured products to be verified. A significant part of the geometry of the general automotive components (plate, moulded elements) can be checked with this tool created as a result of the development. Once a given product has elapsed, the control device used for the product can be rebuilt to check the specified parameters of a new product, ensuring economical use for automotive suppliers with the possibility of multiple use. Stage 1: Setting up requirements for design — Establishing the requirements of the general monitoring device for battery packs — Examination of technical requirements. Assessment of customer needs, market testing — Structured establishment of aggregate function requirements — Weighted function testing of development needs, establishment of customer and technical requirements against the outcome of the development — Summary of technical principles, comprehensive examination of scientific auditing techniques. Analysis of the functions, methods of implementation and manufacturing conditions of the unique devices designed and manufactured so far — Feasibility tests, feasibility methods and variations of the expected requirements — Examination of their productionability. Economical testing of manufacturability Milesstone: Formulation of requirements and requirements for general monitoring equipment. Completion of preliminary investigations. Duration: 6 months Stage 2: The design process: — Establishment of sketches, preparation of function plans — Creation of block sketches based on the draft functions. Method of operation testing, theoretical testing of applications. — Detailed design of the appropriate blocks — Developing, modelling and testing the method of individual movements, guides and positioning — Completion of the required strength calculations, testing of loads — Manufacture of the models developed. With regard to the planned series production — Production of cost estimates — Determination of surface qualities and tolerances required according to the criteria of use and manufacturing — freezing of design designs — carrying out material quality tests, carrying out test-working of specimens — Necessary technological tests. Experimental development of the machinability of certain elements — Determination of the material quality, heat treatment status or surface treatment of elements — Production of drawing documentation — Examination of the impact of roughness of surfaces on each other, focusing on the properties relevant to the application — FMEA test, for each element Milesstone: Preparation of the production plans for the general control device battery set. Completion of the planning process. Duration: 6 months Stage 3: Prototyping steps — Production-technology design of the elements with finished production plans — Establishment of the order of production of each element on the basis of prototype production conditions — Preparation of operational plans, submission of finished documentation in the workshop — Production — Continuous feedback to design based on manufacturing experience — Development of amendments proposals — New manufacturing tests — Production of new prototype elements, measuring elements — Testing of related elements — Testing of fittings, with particular regard to adjustment or in-service movement possibilities, measuring them Testing: — Compilation of a test unit from the manufactured elements — Functional examination of the assembled unit on the basis of the list of requirements set out in the first stage — Measurement of a compilation, examination of its refinement possibilities — Evaluation of tests, setting up of FMEA corrected by practical experience — Redesign, remanufacturing and re-testing until all elements of the product meet the established requirements A prototype of the generic control device battery set has been completed. Completion of the production process. Duration: 8 Months C) During the development, a universal battery set of high precision, series-manufacturable, installation control devices is set up, which is specifically suitable for in-production inspection according to RPS basement of automotive parts. The new device can be assembled or configured with high precision on XYZ linear axis and A,B rotary axis within the given size range. The set positions can be recorded in such a way that the device assembled from the battery set can be reliably utilised under in-production conditions. (English)
8 February 2022
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Kaposvár, Somogy
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Identifiers
GINOP-2.1.7-15-2016-01063
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